Silane Technology Research Articles

Effect of silane on corrosion resistance and aerodynamic performance of 6063 Al alloy inertial air–water separator

PurposeThe purpose of this paper is to improve the corrosion resistance of anodized 6063 Al alloy inertial air–water separator by means of silane technology and to investigate the effect of corrosion-generated surface roughness changes on aerodynamic performance.Design/methodology/approachThe BTSE-KH560 double-layer silane film treatment technique is used to close micropores on the anodic oxide film surface. The microstructure of the coating is observed by scanning electron microscopy, the coating structure of the specimens is determined by X-ray diffraction (XPS) and the corrosion resistance is determined by electrochemical and salt-spray tests. Computational fluid dynamics is also used to calculate the effect of roughness and analyse the change in separator performance.FindingsThe silane film deposited on the surface of the anodic oxide film acts as a good seal against microporous defects on the surface of the anodic oxide film and reduces the surface roughness. Electrochemical and salt-spray tests show that the silane film improved the corrosion resistance of the anodized film. The roughness produced by the corrosion deteriorates the performance of the separator.Originality/valueThe porous structure of the anodized coating makes it easier for corrosive ions to enter the substrate and cause pitting corrosion. Therefore, in this study, the corrosion behaviour of the coating in the marine environment and its effect on aerodynamic performance are investigated using a BTSE-KH560 double-layer silane coating with a sealing effect.

Optimizing glass-ceramic bonding incorporating new silane technology in an experimental universal adhesive formulation

ObjectiveIncorporating silane-coupling agent into universal adhesives (UAs) to simplify adhesive luting of glass-ceramic restorations appeared ineffective due to silane’s instability in an acidic aqueous solution. This study aimed to evaluate new silane technology added to an experimental UA to be bonded to glass ceramics without separate prior silanization. MethodsCombined silane technology, consisting of 3-(aminopropyl)triethoxysilane (APTES) and γ-methacryloxypropyltriethoxysilane (γMPTES), was incorporated into an experimental UA formulation, being referred to as ADH-XTE (3M Oral Care). Immediate and aged shear bond strength (SBS) of ADH-XTE onto as-milled (‘AM’), tribochemical silica-coated (‘TSC’), HF-etched (‘HF’), and mirror-polished (‘MP’) glass-ceramic CAD/CAM blocks (IPS e.max CAD) with/without separate silanization was measured (n = 10/group). The control adhesives included Scotchbond Universal (‘SBU’) and Scotchbond 1 XT (‘SB1-XT’). The glass-ceramic surface topography and the fractography of the SBS-debonded specimens were observed by SEM. ResultsWithout separate prior silanization, the experimental UA ADH-XTE, containing combined APTES/γMPTES silane technology, significantly outperformed the glass-ceramic bonding efficiency of its silane-containing SBU precursor, while it performed equally effective as SBU applied with prior silanization. Upon aging, significant reduction in SBS was recorded when ADH-XTE was bonded to TSC glass-ceramic surfaces (p < 0.05), while not to HF ones. Notably, the lowest SBS was obtained when the UAs were bonded to AM and MP glass-ceramic surfaces, in particular when applied without separate prior silanization (p < 0.05). SignificanceThe glass-ceramic bonding capacity of the new combined APTES/γMPTES silane-containing UA ADH-XTE surpassed that of its SBU precursor. HF etching remains needed to durably bond to glass-ceramics.

BETTER BALANCE OF SILICA-REINFORCED NATURAL RUBBER TIRE TREAD COMPOUND PROPERTIES BY THE USE OF MONTMORILLONITE WITH OPTIMUM SURFACE MODIFIER CONTENT

ABSTRACT Reinforcement of silica in tire tread compounds is known to reduce hysteresis or energy loss, which leads to a production of energy-saving tires. Even though silica–silane technology has been well established, further development to enhance its performance is still needed. One of the approaches is to use hybrid or dual filler. The use of silica-organomodified montmorillonite (MMT) dual filler in the reinforcement of natural rubber (NR) truck tire tread compounds is investigated. The NR-MMT master batches were prepared by using the in situ organomodified and latex compounding method. Because the surface-modifying agent or surfactant is a key factor in determining the level of MMT dispersion in the rubber matrix, the effect of quaternary amine salt (Q) contents on mechanical and dynamic properties of NR tread compounds reinforced by silica-MMT was studied. The results revealed that MMT and Q can effectively reduce the filler–filler interaction and complex viscosity owing to a good dispersion of MMT and silica in the NR matrix and Q, which acts as a dispersing agent in addition to the silane coupling agent used in the compound, leading to improvement in tensile, abrasion resistance, and dynamic mechanical properties with an increasing amount of Q. Furthermore, at the optimum content of the surfactant used (36 wt%), the silica-MMT–reinforced NR exhibited improved tensile strength (+4%), wet grip, and rolling resistance, respectively, as indicated by loss tangent at 0 °C (+6%) and 60 °C (−15%), while maintaining a modulus at 300% strain and abrasion resistance as compared with the silica-NR reference compound. Such a dual-filler system demonstrates its potential use for tire treads with better performance.

Investigation and improvement of the scorch behavior of silica‐filled solution styrene‐butadiene rubber compound

ABSTRACTEffects of different silane coupling agents on scorch time of silica‐filled solution styrene‐butadiene rubber compounds were studied. The flocculation of silica at high temperature, which was characterized by rubber processing analyzer (RPA) and transmission electron microscope (TEM), has been proved to be an important factor affecting the scorch time of the compounds. In order to prolong the scorch time, the hybrid silane technology, that is, combining different silanes such as bis(triethoxysilypropyl)‐tetrasulfide (TESPT) and n‐octyltriethoxysilane (OTES) together, was developed to improve silica dispersion and suppress silica flocculation. The results showed that when the content of TESPT is fixed, the increase of OTES can effectively increase the scorch time due to the suppression of silica flocculation while not affecting the polymer crosslinking. This phenomenon is absent for the case where the OTES content is fixed, but the TESPT content is varied because the sulfur atoms in the TESPT molecules will also participate in the vulcanization process, leading to the decrease in scorch time. Through the present study, a connection between silica flocculation and scorch time has been built up, which is important for rubber composite processing. © 2019 Wiley Periodicals, Inc. J. Appl. Polym. Sci.2019,136, 47918.

The use of silane technology in crosslinking polyethylene/wood flour composites

In this study, the use of silane technology in crosslinking polyethylene–wood flour composites have been investigated. Composites were produced in a one-step process using a co-rotating twin-screw extruder. The composites were stored in a sauna and at room temperature to study the effect of humidity on the degree of crosslinking. Crosslinked composites showed improved toughness and creep properties compared to non-crosslinked composites. The flexural modulus, on the other hand, was lower in the crosslinked samples than in the non-crosslinked ones. FTIR was used to study the crosslinking reaction in the samples. X-ray mapping of the silicon signal was also performed to locate the silane in the composites. This study provides a basis for proposing, that part of the silane is grafted onto polyethylene and wood thereby creating a crosslinked network in the matrix with chemical bonds (covalent and hydrogen bonding) to wood. The other part of the silane remains un-reacted and blends into the system.

The effect of crosslinking on the properties of polyethylene/wood flour composites

In this study, the possibility of using silane technology in crosslinking composites of wood flour and polyethylene has been investigated. Composites of vinyltrimethoxy silane grafted high density polyethylene and wood flour were produced by compounding in a twin-screw extruder. Gel content analysis with p-xylene extraction revealed higher gel content in the samples where wood flour was added compared to neat crosslinked matrix. Mechanical analysis of the crosslinked composites showed increased tensile strength with increasing amount of wood flour, which might be an indication of improved adhesion between the matrix and the wood flour. The stiffness increased with increasing amount of wood flour with accompanied decrease in strain at break. Dynamic mechanical thermal analysis of crosslinked plastics and composites showed no significant shift in the γ-transition towards higher temperature for the composites compared to neat plastic. Short-term creep experiments showed reduced creep deformation with increasing amount of wood flour. Crosslinking of the composites reduced the creep deformation further. A boiling test in water followed by tensile testing showed that the crosslinked composites were less susceptible to water uptake compared to the non-crosslinked. Moreover, the decrease in tensile strength of the crosslinked composites was not as significant as for the non-crosslinked composites. Scanning electron microscopy revealed good compatibility and adhesion between the plastic and the wood flour for crosslinked composites.

Application of Silane Technology to Prevent Corrosion of Metals and Improve Paint Adhesion

SUMMARYEnvironmental, safety and cost issues surrounding the continued use of chromates have led to increased R&D activities to find alternative materials. Recent developments in the application of silane coupling agents to metals involves their use as corrosion-inhibiting pretreatments. It was initially observed and reported that silane treatments of metals can increase their corrosion performance after painting. However, very recently it has been demonstrated that, especially if non-organofunctional silanes are used, protection can be obtained even without paint coatings. In this presentation an overview is given of the results obtained in our laboratories in recent years. The chemistry is described and representative results are given of applications where silane treatments have the potential to replace currently used pretreatments by Chromate and or phosphate systems. The metals to be discussed are cold-rolled steel, galvanized steel, aluminum and its alloys, and Galvalume®.

Preparation of immobilized proteins covalently coupled through silane coupling agents to inorganic supports.

Enzymes were first immobilized on inorganic supports through silane coupling agents over 25 yr ago. Since that initial report, literally hundreds of laboratories have utilized this methodology for the immobilization of enzymes, antigens, antibodies, receptors, and other high and low mol wt compounds. Today silane coupling is one of the commonly used techniques in the arsenal of the biochemist for the binding of material of all sorts to inorganic surfaces. Inorganic materials come in a variety of shapes, sizes, and characteristics. Today silane coupling is one of the most used coupling methods for the preparation of biosensing devices. Sol-gel entrapped enzymes are also produced by the application of silane technology by the polymerization of the silane to form glass-like materials with entrapped protein. This review will discuss the general preparation and characterization of silane coupled proteins with special emphasis on enzymes and describe in detail the actual methods for the silanization and specific chemical coupling of proteins to the silanized carrier.

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Silane technology is simplified, improved

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Incorporating silane-coupling agent into universal adhesives (UAs) to simplify adhesive luting of glass-ceramic restorations appeared ineffective due to silane’s instability in an acidic aqueous solution. This study aimed to evaluate new silane technology added to an experimental UA to be bonded to glass ceramics without separate prior silanization.Combined silane technology, consisting of 3-(aminopropyl)triethoxysilane (APTES) and γ-methacryloxypropyltriethoxysilane (γMPTES), was incorporated into an experimental UA formulation, being referred to as ADH-XTE (3M Oral Care). Immediate and aged shear bond strength (SBS) of ADH-XTE onto as-milled (‘AM’), tribochemical silica-coated (‘TSC’), HF-etched (‘HF’), and mirror-polished (‘MP’) glass-ceramic CAD/CAM blocks (IPS e.max CAD) with/without separate silanization was measured (n = 10/group). The control adhesives included Scotchbond Universal (‘SBU’) and Scotchbond 1 XT (‘SB1-XT’). The glass-ceramic surface topography and the fractography of the SBS-debonded specimens were observed by SEM.Without separate prior silanization, the experimental UA ADH-XTE, containing combined APTES/γMPTES silane technology, significantly outperformed the glass-ceramic bonding efficiency of its silane-containing SBU precursor, while it performed equally effective as SBU applied with prior silanization. Upon aging, significant reduction in SBS was recorded when ADH-XTE was bonded to TSC glass-ceramic surfaces (p < 0.05), while not to HF ones. Notably, the lowest SBS was obtained when the UAs were bonded to AM and MP glass-ceramic surfaces, in particular when applied without separate prior silanization (p < 0.05).The glass-ceramic bonding capacity of the new combined APTES/γMPTES silane-containing UA ADH-XTE surpassed that of its SBU precursor. HF etching remains needed to durably bond to glass-ceramics.