Shell Layer Research Articles

Technologıcal Methods of Increasıng Bearıng Performance

The tribological characteristics of bearing shells manufactured using various technologies have been studied. The results obtained allow us to determine the most technologically advanced method. One of the main requirements for load-bearing shells is the absence of macrostresses in the surface layers of the load-bearing shells, leading to their destruction. The studies were carried out only in near-surface areas. The results obtained show that there are no macrostresses in antifriction coatings obtained by ion-plasma and galvanic methods. An important feature is the high adhesion strength of the antifriction layers to the base. Adhesion tests were carried out on samples cut from liners obtained by the acoustic method. The greatest adhesion strength is observed with ion plasma coating, it is 22 MPa.

Spatiotemporal release of non-nucleotide STING agonist and AKT inhibitor from implantable 3D-printed scaffold for amplified cancer immunotherapy

Immunotherapy through the activation of the stimulator of interferon genes (STING) signaling pathway is increasingly recognized for its robust anti-tumor efficacy. However, the effectiveness of STING activation is often compromised by inadequate anti-tumor immunity and a scarcity of primed immune cells in the tumor microenvironment. Herein, we design and fabricate a co-axial 3D-printed scaffold integrating a non-nucleotide STING agonist, SR-717, and an AKT inhibitor, MK-2206, in its respective shell and core layers, to synergistically enhance STING activation, thereby suppressing tumor recurrence and growth. SR-717 initiates the STING activation to enhance the phosphorylation of the factors along the STING pathway, while MK-2206 concurrently inhibits the AKT phosphorylation to facilitate the TBK1 phosphorylation of the STING pathway. The sequential and sustained release of SR-717 and MK-2206 from the scaffold results in a synergistic STING activation, demonstrating substantial anti-tumor efficacy across multiple tumor models. Furthermore, the scaffold promotes the recruitment and enrichment of activated dendritic cells and M1 macrophages, subsequently stimulating anti-tumor T cell activity, thereby amplifying the immunotherapeutic effect. This precise and synergistic activation of STING by the scaffold offers promising potential in tumor immunotherapy.

Assembled pH-Responsive Gastric Drug Delivery Systems Based on 3D-Printed Shells.

Gastric acid secretion is closely associated with the development and treatment of chronic gastritis, gastric ulcers, and reflux esophagitis. However, gastric acid secretion is affected by complex physiological and pathological factors, and real-time detection and control are complicated and expensive. A gastric delivery system for antacids and therapeutics in response to low pH in the stomach holds promise for smart and personalized treatment of stomach diseases. In this study, pH-responsive modular units were used to assemble various modular devices for self-regulation of pH and drug delivery to the stomach. The modular unit with a release window of 50 mm2 could respond to pH and self-regulate within 10 min, which is related to its downward floatation and internal gas production. The assembled devices could stably float downward in the medium and detach sequentially at specific times. The assembled devices loaded with antacids exhibited smart pH self-regulation under complex physiological and pathological conditions. In addition, the assembled devices loaded with antacids and acid suppressors could multi-pulse or prolong drug release after rapid neutralization of gastric acid. Compared with traditional coating technology, 3D printing can print the shell layer by layer, flexibly adjust the internal and external structure and composition, and assemble it into a multi-level drug release system. Compared with traditional coating, 3D-printed shells have the advantage of the flexible adjustment of internal and external structure and composition, and are easy to assemble into a complex drug delivery system. This provides a universal and flexible strategy for the personalized treatment of diseases with abnormal gastric acid secretion, especially for delivering acid-unstable drugs.

WITHDRAWN: Novel design of Sn4P3@NxC electrodes and their electrochemical properties

Tin phosphide (SnxPy) is recognized as one of the most promising anode materials for lithium-ion batteries due to its exceptionally high theoretical capacity. However, its application is hampered by significant volume expansion during charge-discharge cycles and inferior electrical conductivity. Proper structural design placs a pivotal role in addressing these challenges, paving the way for high-performance anode materials. This study introduces a nitrogen-doped carbon-coated Sn4P3 nanosphere with a core-shell structure, employing dopamine as the nitrogen source. This innovative approach, utilizing template removal and solid-phase phosphorization, results in both the core and shell acting as active materials, thereby enhancing the volumetric energy density of the electrode. The internal voids within the shell layer mitigate volume expansion during charge-discharge cycles, while the presence of the nitrogen-doped carbon layer maintains the material's stability throughout cycling and improves its electrical conductivity. Electrochemical performance tests confirm the outstanding energy storage capability of this material, with an initial Coulombic efficiency reaching up to 73.6 %. Furthermore, it maintains a stable capacity of 585 mAh g^-1 after 1200 cycles at a current density of 2 A g^-1. This research offers a design paradigm for the development of novel energy storage materials.

Effect of Heat Treatment on Structure of Carbon Shell-Encapsulated Pt Nanoparticles for Fuel Cells.

Polymer electrolyte membrane fuel cells (PEMFCs) have attracted much attention as highly efficient, eco-friendly energy conversion devices. However, carbon-supported Pt (Pt/C) catalysts for PEMFCs still have several problems, such as low long-term stability, to be widely commercialized in fuel cell applications. To address the stability issues of Pt/C such as the dissolution, detachment, and agglomeration of Pt nanoparticles under harsh operating conditions, we design an interesting fabrication process to produce a highly active and durable Pt catalyst by introducing a robust carbon shell on the Pt surface. Furthermore, this approach provides insights into how to regulate the carbon shell layer for fuel cell applications. Through the application of an appropriate amount of H2 gas during heat treatment, the carbon shell pores, which are integral to the structure, can be systematically modulated to facilitate oxygen adsorption for the oxygen reduction reaction. Simultaneously, the carbon shell functions as a protective barrier, preventing catalyst degradation. In this regard, we investigate an in-depth analysis of the effects of critical parameters including H2 content and the flow rate of H2/N2 mixed gas during heat treatment to prepare better catalysts.

Fast interfacial electrocatalytic desolvation enabling low‐temperature and long‐cycle‐life aqueous Zn batteries

AbstractLow‐temperature zinc batteries (LT‐ZIBs) based on aqueous electrolytes show great promise for practical applications owing to their natural resource abundance and low cost. However, they suffer from sluggish kinetics with elevated energy barriers due to the dissociation of bulky Zn(H2O)62+ solvation structure and free Zn2+ diffusion, resulting in unsatisfactory lifespan and performance. Herein, dissimilar to solvation shell tuning or layer spacing enlargement engineering, delocalized electrons in cathode through constructing intrinsic defect engineering is proposed to achieve a rapid electrocatalytic desolvation to obtain free Zn2+ for insertion/extraction. As revealed by density functional theory calculations and interfacial spectroscopic characterizations, the intrinsic delocalized electron distribution propels the Zn(H2O)62+ dissociation, forming a reversible interphase and facilitating Zn2+ diffusion across the electrolyte/cathode interface. The as‐fabricated oxygen defect‐rich V2O5 on hierarchical porous carbon (ODVO@HPC) electrode exhibits high capacity robustness from 25 to −20°C. Operating at −20°C, the ODVO@HPC delivers 191 mAh g−1 at 50 A g−1 and lasts for 50 000 cycles at 10 A g−1, significantly enhancing the power density and lifespan under low‐temperature environments in comparison to previous reports. Even with areal mass loading of ~13 mg cm−2, both coin cells and pouch batteries maintain excellent stability and areal capacities, realizing practical high‐performance LT‐ZIBs.

A new method for amino acid geochronology of the shell of the bivalve mollusc Arctica islandica

Abstract. The bivalve mollusc Arctica islandica can live for hundreds of years, and its shell has provided a valuable resource for sclerochronological studies and geochemical analyses for understanding palaeoenvironmental change. Shell specimens recovered from the seabed need to be dated in order to aid sample selection, but existing methods using radiocarbon dating or cross-dating are both costly and time-consuming. We have investigated amino acid geochronology (AAG) as a potential alternative means of providing a less costly and more efficient range-finding method. In order to do this, we have investigated the complex microstructure of the shells, as this may influence the application of AAG. Each of the three microstructural layers of A. islandica have been isolated and their protein degradation examined (amino acid concentration, composition, racemization, and peptide bond hydrolysis). The intra-crystalline protein fraction was successfully extracted following oxidation treatment for 48 h, and high-temperature experiments at 140 °C established coherent breakdown patterns in all three layers, but the inner portion of the outer shell layer (iOSL) was the most appropriate component due to practicalities. Sampling of the iOSL layer in Holocene shells from early and late ontogeny (over 100–400 years) showed that the resolution of AAG is too low in A. islandica for within-shell age resolution. However, analysis of 52 subfossil samples confirmed that this approach could be used to establish a relative geochronology for this biomineral throughout the whole of the Quaternary. In the late Holocene the temporal resolution is ∼1500–2000 years. Relative dating of 160 dredged shells of unknown age was narrowed down using AAG as a range finder, showing that a collection of shells from Iceland and the North Sea covered the middle Holocene, late Holocene, later and post-medieval (1171–1713 CE), and modern day. This study confirms the value of A. islandica as a reliable material for range finding and for dating Quaternary deposits.

Conical-Shaped Shells of Non-Uniform Thickness Vibration Analysis Using Higher-Order Shear Deformation Theory

Conical-Shaped Shells of Non-Uniform Thickness Vibration Analysis Using Higher-Order Shear Deformation Theory

Preparation of Newly Polymer-Coated Microbial Pellets and Their Adsorption and Degradation Properties for Oil-Containing Wastewater.

Water is the lifeblood of everything on earth, nourishing and nurturing all forms of life, while also contributing to the development of civilization. However, with the rapid development of economic construction, especially the accelerated process of modern industrialization, the pollution of oily sewage is becoming increasingly serious, affecting the ecological balance and human health. The efficient elimination of pollutants in sewage is, therefore, particularly urgent. In this paper, a core-shell microbial reactor (MPFA@CNF-SA-AM) was fabricated by using nanocellulose and sodium alginate (SA) particles embedded with microorganisms as the core and lipophilic and hydrophobic fly ash as the outer shell layer. Compared with that of free microorganisms and cellulose and SA aerogel pellets loading with microorganisms (CNF-SA-AM), which has a degradation efficiency of 60.69 and 82.89%, respectively, the MPFA@CNF-SA-AM possesses a highest degradation efficiency of 90.60% within 240 h. So that this self-floating microbial reactor has selective adsorption properties to achieve oil-water separation in oily wastewater and high effective degradation of organic pollutants with low cost. The adsorption curves of MPFA@CNF-SA-AM for diesel and n-hexadecane were studied. The results showed that the adsorption follows the Freundlich model and is a multimolecular layer of physical adsorption. In addition, the degradation mechanism of diesel oil was studied by gas chromatography-mass spectrometry. The results showed that diesel oil was selectively adsorbed to the interior of MPFA@CNF-SA-AM, and it was degraded by enzymes in microorganisms into n-hexadecanol, n-hexadecaldehyde, and n-hexadecanoic acid in turn, and finally converted to water and carbon dioxide. Compared with existing oily wastewater treatment methods, this green and pollution-free dual-functional core-shell microbial reactor has the characteristics of easy preparation, high efficiency, flexibility, and large-scale degradation. It provides a new, effective green choice for oily wastewater purification and on-site oil spill accidents.

Photocurrent Ambipolar Behavior in Phase Junction of a Ga2O3 Porous Nanostructure for Solar-Blind Light Control Logic Devices.

Photoelectrochemical (PEC) devices are the most similar artificial devices to the nervous system, which is expected to solve the problem of complex computer/nervous system interface (solid-liquid interface) and multifunctional integration (photoelectric fusion) required in the post-Moore era. Based on the different photocurrent ambipolar behavior and different deep ultraviolet solar-blind spectral photoresponse characteristics of α-Ga2O3 and β-Ga2O3, we designed and constructed the Ga2O3 porous nanostructure PEC device with an adjustable photocurrent bipolar behavior through constructing an α/β phase junction core-shell structure by adjusting the thickness and the surface state of the shell layer. The switching point of the α/β-Ga2O3 ambipolar photocurrent shifts toward negative values with the increase of β-Ga2O3 shell layer thicknesses, and adjustable Boolean logic gates are prepared using the voltage as the input source with a high accuracy manipulated by solar-blind deep ultraviolet light. The controllable solar-blind logic gates based on the ambipolar photocurrent behavior of α/β-Ga2O3 presented in this study offer a new path for the photoelectric device multifunctional integration needed in the post-Moore era, which can be used in the creation of Ga2O3 half adders and full adders, as well as in the construction of four-input OR gates.

Colorimetric/electrochemical dual mode detection ascorbic acid based Au@PdNi nanozyme

The low activity of nanozymes poses a significant scientific challenge, limiting their application. Developing noble metal-based nanozymes with high activity is considered as an effective strategy to address this issue. In this study, core–shell Au@PdNi nanozyme was synthesized by co-precipitating Pd2+ and Ni2+ on Au cores. The oxidase (OXD)-like property of Au@PdNi was thoroughly investigated, revealing a specific activity reaching 194.2 U mg−1. The high OXD-like activity was attributed to several factors elucidated through experimental analysis and Density Functional Theory (DFT) calculations. Firstly, the core–shell structure of Au@PdNi provides a substantial surface area for catalytic reactions. Secondly, the presence of nickel enhances the current density of the material, augmenting its catalytic activity. Lastly, the electronic interplay between the Au core and the PdNi shell layer improves the binding and reaction kinetics with the target substrate. The Au@PdNi nanozyme demonstrates remarkable performances in colorimetric and electrochemical detection of ascorbic acid (AA), exhibiting high sensitivity and selectivity. Moreover, a portable electrochemical sensor was fabricated for the determination of AA in spiked fruit samples, demonstrating satisfactory recovery rates in real sample analysis.

Lattice Strain and Mott-Schottky Effect of the Charge-Asymmetry Pd1Fe Single-Atom Alloy Catalyst for Semi-Hydrogenation of Alkynes with High Efficiency.

The ideal interface design between the metal and substrate is crucial in determining the overall performance of the alkyne semihydrogenation reaction. Single-atom alloys (SAAs) with isolated dispersed active centers are ideal media for the study of reaction effects. Herein, a charge-asymmetry "armor" SAA (named Pd1Fe SAA@PC), which consists of a Pd1Fe alloy core and a semiconducting P-doped C (PC) shell, is rationally designed as an ideal catalyst for the selective hydrogenation of alkynes with high efficiency. Multiple spectroscopic analyses and density functional theory calculations have demonstrated that Pd1Fe SAA@PC is dual-regulated by lattice tensile and Schottky effects, which govern the selectivity and activity of hydrogenation, respectively. (1) The PC shell layer applied an external traction force causing a 1.2% tensile strain inside the Pd1Fe alloy to increase the reaction selectivity. (2) P doping into the C-shell layer realized a transition from a p-type semiconductor to an n-type semiconductor, thereby forming a unique Schottky junction for advancing alkyne semihydrogenation activity. The dual regulation of lattice strain and the Schottky effect ensures the excellent performance of Pd1Fe SAA@PC in the semihydrogenation reaction of phenylethylene, achieving a conversion rate of 99.9% and a selectivity of 98.9% at 4 min. These well-defined interface modulation strategies offer a practical approach for the rational design and performance optimization of semihydrogenation catalysts.

Selective aromatization of 1-hexene to BTX over core-shell structured Silicalite-1@ZSM-5 catalyst

The strong acidity on the external surface of ZSM-5 is a primary factor resulting in the low BTX selectivity and catalyst deactivation during the olefin aromatization. In this study, a membrane-restricted Silicalite-1@ZSM-5 core–shell structured catalytic catalyst was designed and constructed for 1-hexene aromatization using a hydrothermal coating method. TEM and NMR results confirmed the complete coverage of Silicalite-1 on the surface of ZSM-5, with a shell thickness of 50 nm. The further reaction of the TIPB (1,3,5-triisopropylbenzene) molecular probe reactions demonstrated the passivation of the acid sites on ZSM-5 external surface. The inert shell layer passivated the acid sites on the external surface, thereby suppressing the isomerization of PX and the side-chain alkylation reaction of light aromatics. Compared to ZSM-5, the Silicalite-1@ZSM-5 catalyst exhibited a 37.15 % increase in BTX selectivity, a 58.65 % increase in PX selectivity, significantly reduced coke deposition, and demonstrated better stability. This strategy of in-situ epitaxial growth of inert shell layers holds significant promise for enhancing the selectivity of shape-selective catalysts and extending catalyst lifetime.

The impact of hollow core-shell nanozymes in biosensing: A case study of p-Fe3O4@PDA@ZIF-67

BackgroundNanozymes, a new class of nanomaterials, have emerged as promising substitutes for enzymes in biosensor design due to their exceptional stability, affordability, and ready availability. While nanozymes address many limitations of natural enzymes, they still face challenges, particularly in achieving the catalytic activity levels of their natural counterparts. This indicates the need for enhancing the sensitivity of biosensors based on nanozymes. The catalytic activity of nanozyme can be significantly improved by regulating its size, morphology, and surface composition of nanomaterial. ResultsIn this work, a kind of hollow core-shell structure was designed to enhance the catalytic activity of nanozymes. The hollow core-shell structure material consists of a nanozymes core layer, a hollow layer, and a MOF shell layer. Taking the classic peroxidase like Fe3O4 as an example, the development of a novel nanozyme@MOF, specifically p-Fe3O4@PDA@ZIF-67, is detailed, showcasing its application in enhancing the sensitivity of sensors based on Fe3O4 nanozymes. This innovative nanocomposite, featuring that MOF layer was designed to adsorb the signal molecules of the sensor to improve the utilization rate of reactive oxygen species generated by the nanozymes catalyzed reactions and the hollow layer was designed to prevent the active sites of nanozymes from being cover by the MOF layer. The manuscript emphasizes the nanocomposite's remarkable sensitivity in detecting hydrogen peroxide (H2O2), coupled with high specificity and reproducibility, even in complex environments like milk samples. Significance and noveltyThis work firstly proposed and proved that Fe3O4 nanozyme@MOF with hollow layer structure was designed to improve the catalytic activity of the Fe3O4 nanozyme and the sensitivity of the sensors based on Fe3O4 nanozyme. This research marks a significant advancement in nanozyme technology, demonstrating the potential of structural innovation in creating high-performance, sensitive, and stable biosensors for various applications.

Silica-assisted Pt1/CeO2 single-atom catalyst for enhancing the catalytic combustion performance of VOCs by inducing H2O activation

Due to the competitive adsorption of water and reactants at the active sites, especially the water toxicity of platinum-based single-atom catalysts, it is of great importance to improve the low-temperature activity and the water resistance of catalysts for the catalytic combustion of benzene. In this work, it was found that constructing a SiO2 shell layer on the catalyst not only "immobilized" the Pt single atoms, but also effectively weakened the adsorption of H2O on the Pt active sites, which resulted in excellent water resistance of the Pt single-atom catalysts. The comprehensive characterization results demonstrated that the participation of water molecules in the catalytic oxidation reaction of benzene could be effectively promoted by enhancing the strong metal-support interactions (SMSI) at the core-shell interface, which would change the electronic structure of the catalyst surface. As a result, the Pt1/CeO2@SiO2-4 catalyst with a Pt-O-Si active interface exhibits good activity (T = 190 °C) as well as excellent water resistance under the wet condition (10 vol%). This project provides a promising strategy for the design of Pt-based core-shell catalysts with excellent water resistance.

Ignition and combustion characteristics of aluminum-based fluorine-containing composite powder

To improve the combustion characteristics of micron-sized aluminum (Al) powder, a composite powder was prepared by doping a small amount (15 wt%) of magnesium fluoride (MgF2), polytetrafluoroethylene (PTFE), and fluorinated graphite (FG) into the aluminum powder through solution dispersion method. The physical phase composition, micro morphology, thermal reactivity, and combustion performance of the composite powders were also characterized. The findings suggest that the promoting effect of the three fluorides on aluminum combustion can be ranked in the following descending order: FG > PTFE > MgF2. The fluorides can to erode the Al2O3 shell layer directly, thus creating cracks and reaction pathways for the Al core enclosed within the shell. Moreover, the gasification of AlF3 within the combustion products can escape from the surface of Al particles and promote the oxidation combustion of the exposed aluminum, which enhances the diffusion reaction on the active aluminum surface.

Improve the thermal properties of oil‐loaded polysulfone microcapsules by optimizing copper layer for self‐lubricating polyamide

AbstractThis work reports polymer/metal double‐shell microcapsules with polysulfone (PSF) and copper as walls for application in self‐lubricating polymer. First, polyalphaolefin 40 (PAO40) was selected as lubricant oil, and PAO@PSF single shell microcapsules were prepared. A critical issue for the formation of copper layer is the sensitization of PSF shell, which can affect not only the adhesion between PSF shell and copper layer, but also the density of copper layer. The sensitization conditions were discussed in detail, and the corresponding effect on the formation of copper layer was evaluated. PAO@PSF/Cu microcapsules obtained under optimal sensitization condition were characterized by scanning electron microscopy (SEM), thermogravimetric analyzer (TGA), x‐ray energy dispersive spectrometer (EDS) and fourier transform infrared spectroscopy (FTIR). A uniform and compact copper layer improved the thermal properties of microcapsules. PSF/Cu microcapsules maintained relatively complete spherical shape when were heated to 300°C, while the PSF microcapsule softened and deformed at 200°C. The self‐lubricating polyamide 6(PA6) composites containing PAO@PSF/Cu microcapsules were fabricated at 230°C, microcapsules maintained complete structure and uniform distributed in the polymer matrix. Coefficient of friction (COF) and wear rate of PA6 composites were tested under different friction conditions. Compared with pure PA6, 15 wt.% PAO@PSF/Cu microcapsules could reduce the COF by 79.5%, and the wear rate was decreased by 98.3% under 300 rpm sliding speed and 50 N friction load.Highlights PSF/Cu double‐shell oil‐loaded microcapsules were designed and prepared. The copper layer effectively improved the thermal properties of microcapsules. The self‐lubricating PA6 composite exhibited excellent tribological properties.

Novel core-shell structural nZVI@Fe2P for sulfadiazine (SDZ) degradation: Accelerated Fe(III)/Fe(II) dynamic cycling, boosted Fenton performance and stability

Nano zero valent iron (nZVI) is widely used in traditional hydrogen peroxide (H2O2)-based Fenton reactions for the degradation of persistent organic pollutants in aqueous environments. How to restrain the blocked electron transfer aroused from thickening of the iron oxide passivation layer and reinforce the Fe(III)/Fe(II) dynamic cycling is essential for Fenton reactions. In this work, a novel core–shell structural nZVI@Fe2P was fabricated and employed for the degradation of sulfadiazine (SDZ). Compared to nZVI, the nZVI@Fe2P demonstrated a significant performance and stability in the degradation of SDZ. Completed SDZ removal is achieved in less than 15 min and the SDZ removal kept over 60% even in the ninth consecutive cycles. Although the SDZ removal decreased dramatically to only 27.4% in the tenth cycle, the value could be restored to 80.6% after a facile re-phosphorization process. Both experimental and density function theory (DFT) calculation revealed the dominant role of Fe2P in promoting H2O2 activation and strengthening the Fe(III)/Fe(II) dynamic cycling. In the nZVI@Fe2P/H2O2 system, the low impedance and high proton conductivity of the Fe2P shell layer played a dual function, i.e., accelerating electron transfer and donating electrons for the continuous Fenton reaction. This implication of these findings provides a novel strategy by integrating the state-of-the-art material science, advanced oxidation process, and mechanism elucidation for practical environmental wastewater remediation.

Conjugated molecularly imprinted polymers based on covalent organic frameworks: Fluorescent sensing platform for specific capture of urea and elimination of ethyl carbamate

This study described the preparation of an azide covalent organic framework-embedded molecularly imprinted polymers (COFs(azide)@MIPs) platform for urea adsorption and indirect ethyl carbamate (EC) removal from Chinese yellow rice wine (Huangjiu). By modifying the pore surface of COFs using the copper-catalyzed azide-alkyne cycloaddition (CuAAC) reaction, COFs(azide) with a high fluorescence quantum yield and particular recognition ability were inventively produced. In order to selectively trap urea, the COFs(azide) were encased in an imprinted shell layer via imprinting technology. With a detection limit (LOD) of 0.016 μg L-1 (R2 = 0.9874), the COFs(azides)@MIPs demonstrated a good linear relationship with urea in the linear range of 0–5 μg L-1. Using real Huangjiu samples, the spiking recovery trials showed the viability of this sensing platform with recoveries ranging from 88.44 % to 109.26 % and an RSD of less than 3.40 %. The Huangjiu processing model system achieved 38.93 % EC reduction by COFs(azides)@MIPs. This research will open up new avenues for the treatment of health problems associated with fermented alcoholic beverages, particularly Huangjiu, while also capturing and removing hazards coming from food.

Rational design of silica nanoreactor encapsulated Ni for reinforcing coke-resistance in dry reforming of methane

Dry reforming of methane (DRM) provides a desired approach to produce valuable syngas in tackling greenhouse gases. Yet it faces a formidable challenge in the design and synthesis of high coke-resistant Ni-based catalysts. Herein, we report a nanoreactor strategy to construct a supported Ni catalyst (Ni@SiO2@SiO2) for reinforcing coke-resistance during DRM, by effectively encapsulating small Ni nanoparticles into dendritic fibrous silica (SiO2) nanospheres and coating SiO2 shell layers. Taking advantage of chemical characteristics of citric acid (CA), CA-chelated Ni impregnation enables the uniform immobilization of Ni species into the radial SiO2 framework, then following carbonization produces protective carbon layers on the Ni nanoparticle surface during SiO2 coating, which can be removed via oxidizing calcination. The resultant pomegranate-like nanoreactor catalyst possesses outstanding coke-resistance, without any detectable coke deposition after 200 h of DRM reaction at 700 ℃, benefiting from effectively restricting metal sintering and fully preventing formation of inert carbon species.