Shear Horizontal Guided Wave Mode Research Articles

Quality assessment of adhesive joints using third harmonics of fundamental shear horizontal wave mode

This study aims to investigate the bond quality of aluminum–epoxy–aluminum tri-layer bonds using nonlinear ultrasonics. An experimental methodology was developed in which the tri-layer bonds with different interface qualities were inspected using the fundamental shear horizontal guided wave mode (SH0). An in-house developed magnetostrictive transducer assembly was used to excite the SH0 wave mode in the bonded samples. The harmonic generation of the SH0 wave mode was confirmed using dispersion curves overlaid on short-time Fourier transform (STFT) and frequency–wavenumber plots. The sensitivity of the third harmonics to the interface quality of the bonds was estimated using a relative nonlinearity parameter ([Formula: see text]). In this work, the mean [Formula: see text] for the non-sandblasted bond is found to be 70% more than that of the sandblasted sample, which shows the sensitivity of the third-harmonic generation to the interfacial degradation. The analysis shows that the technique can be implemented for a quick and early inspection of the bonded samples for their bond quality.

SSWT and VMD Linked Mode Identification and Time-of-Flight Extraction of Denoised SH Guided Waves

Ultrasonic guided wave testing technology is currently widely used in industrial nondestructive testing (NDT), including defect detection in the floors of large tanks and oil pipelines. However, in addition to noise, practical scenarios of signal detection also present mode aliasing problems, which make it difficult to accurately identify and locate defects. In this paper, we propose an improved shear horizontal guided wave mode identification method using a variational mode decomposition (VMD) algorithm and a time-of-flight (TOF) extraction method using the synchrosqueezed wavelet transform (SSWT) algorithm. Moreover, we use the wavelet denoising method to denoise the original signal before applying VMD. The results show that the TOF errors obtained by the VMD method are all less than 5% and that the wavelet denoising of the original guided wave data can further reduce the errors (to less than 2%). In addition, the SSWT can modify the time-frequency analysis results of intrinsic mode functions obtained by the VMD method and provides accurate TOF data for different modes. Therefore, the proposed ultrasonic guided wave signal method is helpful for improving the defect detection sensitivity and accuracy of SH waves.

High-resolution thickness maps of corrosion using SH1 guided wave tomography.

Quantifying corrosion damage is vital for the petrochemical industry, and guided wave tomography can provide thickness maps of such regions by transmitting guided waves through these areas and capturing the scattering information using arrays. The dispersive nature of the guided waves enables a reconstruction of wave velocity to be converted into thickness. However, existing approaches have been shown to be limited in in-plane resolution, significantly short of that required to accurately image a defect target of three times the wall thickness (i.e. 3 T) in each in-plane direction. This is largely due to the long wavelengths of the fundamental modes commonly used, being around 4 T for both A0 and S0 at the typical operation points. In this work, the suitability of the first-order shear-horizontal guided wave mode, SH1, has been investigated to improve the resolution limit. The wavelength at the desired operating point is significantly shorter, enabling an improvement in resolution of around 2.4 times. This is first verified by realistic finite-element simulations and then validated by experimental results, confirming the improved resolution limit can now allow defects of maximum extent 3T-by-3T to be reliably detected and sized, i.e. a long-pursued goal of guided wave tomography has been achieved.

Plane Wave SH0 Piezoceramic Transduction Optimized Using Geometrical Parameters

Structural health monitoring is a prominent alternative to the scheduled maintenance of safety-critical components. The nondispersive nature as well as the through-thickness mode shape of the fundamental shear horizontal guided wave mode (SH) make it a particularly attractive candidate for ultrasonic guided wave structural health monitoring. However, plane wave excitation of SH at a high level of purity remains challenging because of the existence of the fundamental Lamb modes (A and S) below the cutoff frequency thickness product of high-order modes. This paper presents a piezoelectric transducer concept optimized for plane SH wave transduction based on the transducer geometry. The transducer parameter exploration was initially performed using a simple analytical model. A 3D multiphysics finite element model was then used to refine the transducer design. Finally, an experimental validation was conducted with a 3D laser Doppler vibrometer system. The analytical model, the finite element model, and the experimental measurement showed excellent agreement. The modal selectivity of SH within a 20 beam opening angle at the design frequency of 425 kHz in a 1.59 mm aluminum plate was 23 dB, and the angle of the 6 dB wavefront was 86.

Mode mixing in shear horizontal ultrasonic guided waves

SH guided waves are used increasingly for non-destructive testing (NDT) applications, particularly for pipes and pipe supports using circumferentially guided wave modes. In practical implementations, it is not always straightforward to ensure single-mode operation and this requires consideration when interpreting results. During shear horizontal (SH) wave generation or SH guided wave interaction with geometrical changes or defects, multiple SH guided wave modes may be produced, depending on the shear wave speed, the frequency of operation, the thickness of the sample and the transducer characteristics. This paper discusses the interference patterns created as the multiple SH modes mix (for both continuous tone generation and short bursts), and the problems caused by the interference patterns on applications such as NDT. In particular, the patterns can lead to defects being missed during an NDT inspection using SH waves, and a way to circumvent this problem is suggested.

High order shear horizontal modes for minimum remnant thickness

Thickness mapping in aging structures suffering from corrosion is challenging especially when the structure is only partially accessible. In plates the high order shear horizontal guided wave modes all have a cutoff frequency thickness product below which they cannot propagate. This property is potentially attractive to estimate the minimum remnant thickness between two transducers. When using a source and a sensor array it is possible to control the number of modes being excited and the size of the region interrogated by the technique. Finite element simulations were used to show that by exciting multiple guided wave modes simultaneously and identifying which modes are received by a sensor array it is possible to estimate the minimum remaining thickness along the propagation path. Initial experimental results showed excellent agreement with the finite element simulations when the plate is uniform and with a thickness reduction between the source and the sensor arrays the minimum remnant thickness was underestimated by approximately 20%.

Ultrasonic metal sheet thickness measurement without prior wave speed calibration

Conventional ultrasonic mensuration of sample thickness from one side only requires the bulk wave reverberation time and a calibration speed. This speed changes with temperature, stress, and microstructure, limiting thickness measurement accuracy. Often, only one side of a sample is accessible, making in situ calibration impossible. Non-contact ultrasound can generate multiple shear horizontal guided wave modes on one side of a metal plate. Measuring propagation times of each mode at different transducer separations, allows sheet thickness to be calculated to better than 1% accuracy for sheets of at least 1.5 mm thickness, without any calibration.

Shear horizontal guided wave modes to infer the shear stiffness of adhesive bond layers

This paper presents a non-destructive, ultrasonic technique to evaluate the quality of bonds between substrates. Shear-horizontally polarized (SH) wave modes are investigated to infer the shear stiffness of bonds, which is necessarily linked to the shear resistance that is a critical parameter for bonded structures. Numerical simulations are run for selecting the most appropriate SH wave modes, i.e., with higher sensitivity to the bond than to other components, and experiments are made for generating-detecting pre-selected SH wave modes and for measuring their phase velocities. An inverse problem is finally solved, consisting of the evaluation of the shear stiffness modulus of a bond layer at different curing times between a metallic plate and a composite patch, such assembly being investigated in the context of repair of aeronautical structures.

Scattering of the fundamental shear horizontal guided wave by a part-thickness crack in an isotropic plate

The interaction of the fundamental shear horizontal (SH0) guided mode with part-thickness cracks in an isotropic plate is studied as an extension within the context and general framework of previous work ["Short range scattering of the fundamental shear horizontal guided wave mode normally incident at a through thickness crack in an isotropic plate," J. Acoust Soc. Am. 122, 1527-1538 (2007); "Angular influence on scattering when the fundamental shear horizontal guided wave mode is incident at a through-thickness crack in an isotropic plate," J. Acoust. Soc. Am. 124, 2021-2030 (2008)] by the authors with through-cracks. The symmetric incidence case where the principal direction of the incident beam bisects the crack face at 90 degrees is studied using finite element simulations validated by experiments and analysis, and conclusions are inferred for general incidence angles using insights obtained with the through-thickness studies. The influence of the crack length and the monitoring distance on the specular reflection is first examined, followed by a study of the angular profile of the reflected field. With each crack length considered, the crack depth and operating frequencies are varied. For all crack depths studied, the trend of the results is identical to that for the corresponding through-thickness case and the values differ only by a frequency dependent scale factor. Theoretical analysis is used to understand the physical basis for such behavior and estimates are suggested for the scale factor--exact for the high-frequency scattering regime and empirical for the medium- and low-frequency regimes.

Short range scattering of the fundamental shear horizontal guided wave mode normally incident at a through-thickness crack in an isotropic plate

Interaction of the fundamental shear horizontal mode with through-thickness cracks in an isotropic plate is studied in the context of low frequency array imaging for ultrasonic guided wave nondestructive evaluation with improved resolution. Circular wave fronts are used and the symmetric case where a line from the wave source bisects the crack face normally is considered. Finite element simulations are employed to obtain trends subject to analytical and experimental validation. The influence of the crack length and of the location of source and measurement positions on the specular reflection from the crack face is first examined. These studies show that low frequency short range scattering is strongly affected by diffraction phenomena, leading to focusing of energy by the crack in the backscatter direction. Study of the diffraction from the crack edges reveals contributions due to a direct diffraction at the edges and multiple reverberations across the crack length. A simple diffraction model is shown to adequately represent cracks up to moderate lengths, providing an easy means of estimating the far field of the waves. The presence of multiple diffraction components is quantitatively established and surface waves on the crack face are identified as equivalent to low frequency symmetric modes of rectangular ridge waveguides.