Shape Recovery Properties Research Articles

Lignin Nanofiber Flexible Carbon Aerogels for Self-Standing Supercapacitors.

Renewable feedstocks are sought for clean technology applications, including energy storage applications. In this study, LignoForce™ lignin, a biobased aromatic polymer commercially isolated from wood, was fractioned into two parts using acetone, and the resulting lignin fractions had distinct thermo-rheological behavior. These two fractionated lignins were combined in various ratios and transformed into nanofibers by electrospinning. Subsequently, electrospun fiber materials were disrupted by agitating the mats in water, and the materials were transformed into ultralight 3D aerogels through lyophilization and post-process controlled heating. Using only this combination of two fractions, the morphology of lignin nanofibers was tailored by heat treatment, resulting in lignin aerogels with high flexibility and significant shape recovery properties. Various microscale structures of lignin fibers impacted the resulting physical properties of the elastic aerogel materials, such as resilience, compressive strength, and electrical conductivity for the corresponding carbonized samples. By exploiting lignin's sensitivity to heat and tailoring the thermal properties of the lignin through fractionation, the work provided an interesting path to form robust lignin-derived functional materials without any toxic chemical additives and significant ability to serve as free-standing electrodes with specific capacitance values better than some graphene-based supercapacitors.

Effect of Structural Configurations on Mechanical and Shape Recovery Properties of NiTi Triply Periodic Minimal Surface Porous Structures

Based on the advantages of triply periodic minimal surface (TPMS) porous structures, extensive research on NiTi shape memory alloy TPMS scaffolds has been conducted. However, the current reports about TPMS porous structures highly rely on the implicit equation, which limited the design flexibility. In this work, novel shell-based TPMS structures were designed and fabricated by laser powder bed fusion. The comparisons of manufacturability, mechanical properties, and shape recovery responses between traditional solid-based and novel shell-based TPMS structures were evaluated. Results indicated that the shell-based TPMS porous structures possessed larger Young’s moduli and higher compressive strengths. Specifically, Diamond shell structure possessed the highest Young’s moduli of 605.8±24.5 MPa, while Gyroid shell structure possessed the highest compressive strength of 43.90±3.32 MPa. In addition, because of the larger specific surface area, higher critical stress to induce martensite transformation, and lower austenite finish temperature, the Diamond shell porous structure exhibited much higher shape recovery performance (only 0.1% residual strain left at pre-strains of 6%) than other porous structures. These results substantially uncover the effects of structural topology on the mechanical properties and shape recovery responses of NiTi shape memory alloy scaffolds, and confirm the effectiveness of this novel structural design method. This research can provide guidance for the structural design application of NiTi porous scaffolds in bone implants.

Design of thermally programmable 3D shape memory polymer-based devices tailored for endovascular treatment of intracranial aneurysms

Despite recent technological advancements in endovascular embolization devices for treating intracranial aneurysms (ICAs), incomplete occlusion and aneurysm recanalization remain critical challenges. Shape memory polymer (SMP)-based devices, which can be manufactured and tailored to patient-specific aneurysm geometries, possess the potential to overcome the suboptimal treatment outcome of the gold standard: endovascular coiling. In this work, we propose a highly porous patient-specific SMP embolic device fabricated via 3D printing to optimize aneurysm occlusion, and thus, improve the long-term efficacy of endovascular treatment. To facilitate device deployment at the aneurysm via Joule-heating, we introduce a stable, homogeneous coating of poly-pyrrole (PPy) to enhance the electrical conductivity in the SMP material. Using an in-house pulse width modulation circuit, we induced Joule-heating and characterized the shape recovery of the PPy-coated SMP embolic devices. We found that the employed PPy coating enables enhanced electrical and thermal conductivity while only slightly altering the glass transition temperature of the SMP material. Additionally, from a series of parametric studies, we identified the combination of catalyst concentration and pyrrole polymerization time that yielded the shape recovery properties ideal for ICA endovascular therapy. Collectively, these findings highlight a promising material coating for a future coil-free, personalized shape memory polymer (SMP) embolic device, designed to achieve long-lasting, complete occlusion of aneurysms.

3D-printed injectable nanocomposite cryogel scaffolds for bone tissue regeneration

Cryogels are known for their high water content and interconnected macroporosity, two relevant features in tissue engineering approaches. The cryogel structure can support tissue growth as it allows nutrient and oxygen diffusion, removal of waste products, as well as an enhancement of cell infiltration and proliferation. Bioactive glass nanoparticles are biocompatible and clinically approved bioactive materials widely used as implants in the human body to repair or replace diseased or damaged bones. They are known to facilitate bone binding while stimulating bone growth. Indeed, the combination of cryogels with bioactive nanoparticles has already demonstrated promising results for bone regeneration. Although the developed biomaterials succeed in bone regeneration, they lack suitability for minimal invasive procedures or patient-specificity. Here, we demonstrate a freeform 3D printed nanocomposite cryogel, resorting to an ink composed of functionalized gelatin and bioactive glass nanoparticles with methacrylate groups. Complex structures with multiple layers were 3D printed in a xanthan gum supporting bath. The developed 3D printed nanocomposite cryogels demonstrate the ability to recover their shape without any permanent damage, withstanding up to 65 % compression upon injection. Additionally, they stimulate the differentiation of human adipose-derived stem cells into the osteoblast lineage, therefore promoting bone tissue growth. We further demonstrated their suitability for minimal invasive therapeutics by filling a reproduction of a maxillofacial defect. The developed 3D-printed nanocomposite cryogels offer robust shape-recovery properties, easy injectability, tailored geometry into patient-specific injuries, and high osteogenic bioactivity, showcasing its versatility for bone regeneration purposes.

4D printing of the ferrite permanent magnet BaFe12O19 and its intelligent shape memory effect

4D printing of the barium ferrite permanent magnets provides new opportunities for intelligent structure and process innovation of permanent magnets. In this paper, the preparation, filament manufacture, and intelligent printing methods with shape memory/recovery effect are studied for the barium ferrite permanent magnet. Firstly, the PLA/TPU/BaFe12O19 composite materials are developed by adding different contents of ferrite permanent magnet BaFe12O19 powders into the PLA/TPU (polylactic acid/thermoplastic polyurethane) matrix. The weight percentage of the BaFe12O19 is 10–40 wt% with an interval of 10 wt%. Secondly, the composites are pelletized and further extruded to manufacture composite filaments with different BaFe12O19 contents. Scanning electron microscope (SEM) is used for the microstructural analysis. The BaFe12O19 particles are uniformly distributed in the PLA/TPU matrix, and the slight particle agglomeration phenomenon occurs in the composite filaments with 30 and 40 wt% BaFe12O19. The thermal properties of PLA/TPU/BaFe12O19 composite filaments are analyzed by thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC). After adding the barium ferrite particles, the glass transition temperature of the composite filaments changes within a small range from 53.5 °C to 55 °C. Thirdly, the filaments are successfully manufactured to magnet parts by the fused deposition modeling (FDM) 3D printing for the tests of mechanical, magnetic, and shape recovery properties. With the increase of the barium ferrite content, the magnetic properties show a rising trend, proving the feasibility of using 3D printing technology to make magnets. The shape memory effects of the printed parts are excellent and the shape recovery ratios show a rising trend, from 85.6 % to 88.9 % under heat contact stimulus and from 88.9 % to 97.8 % under electromagnetic induction non-contact stimulus. Relatively, the parts hold fast response speed due to direct contact with the heat source under the heat stimulus, and the parts hold higher shape recovery ratios due to more heats produced under the electromagnetic induction stimulus. The addition of magnetic particles is helpful to improve the heat transfer ability and provide the possibility of non-contact heat transfer. The magnetic parts with complex structure and intelligent shape memory/recovery effect can be achieved for special application requirements. As a result, the research of this paper expands preparation methods of new magnetic composite materials, explores the manufacture process for intelligent magnets and lays a solid foundation for the development of new permanent magnet devices.

The polytannic acid‐Fe(III) functionalized graphene oxide in poly (propylene carbonate) nanocomposite enabling enhanced shape memory, UV‐resistance, and self‐healing performance

AbstractPolypropylene carbonate (PPC) is a promising candidate of substrate materials used for human wearable devices due to its excellent ductility and biocompatibility. However, PPC is prone to be deformed, thus resulting in poor shape recovery property. One effective solution is to construct composites. In this work, poly (tannic acid) with Fe3+ (FPTA) @ graphene oxide (GO) was added to fabricate FPTA@GO/PPC composites. The results show that FPTA@GO can construct a tight network of hydrogen bonds into PPC to improve shape memory and self‐healing properties. By varying the FPTA@GO content, the composites exhibit tunable shape memory property. Dynamic mechanical analysis confirms that FPTA@GO/PPC composites show better shape memory properties compared with pure PPC. 5 wt% FPTA@GO/PPC composite demonstrates superior shape fixation ratio (Rf = 99%) as well as superior shape recovery ratio (Rr = 94%) in 37°C. Moreover, 5 wt% FPTA@GO/PPC composite possesses great self‐healing efficiency of 81% and tensile strength (17.2 MPa). The UV absorption capacity of 5 wt% FPTA@GO/PPC is increased by 150% (far and mid‐UV regions) and 400% (near‐UV region) compared with pure PPC. Thus, FPTA@GO/PPC composites have potential applications in developing shape memory, self‐healing, and UV‐resistant materials for human wearable devices.

Atomistic simulations of structure and motion of twin interfaces reveal the origin of twinning in NiTi shape memory alloys

Shape memory alloys (SMAs) are functional materials featuring unique shape recovery properties that make them suitable for key industrial applications. The essential process controlling this fascinating performance is microstructural twinning. Some twin systems are much more frequently observed than others, yet a fundamental mechanistic understanding of this evidence is missing, which hampers SMA design. Here, we consider the prototypical NiTi SMA to show that the emergence of twinning can be strongly affected by twin interface mobility. In this work, we adopt an integrated approach combining crystallographic theory, state-of-the-art atomistic modelling, topological model, and validation with high-resolution transmission-electron micrographs. Atomistic simulations confirm that the occurrence of twins is dictated by the driving force for twin boundary motion rather than interfacial energy. Moreover, our findings settle long-standing questions by elucidating the propagation mechanisms of twin interfaces, which the established martensite crystallography and kinetic theories could not address conclusively. The newly discovered understanding of the role of interface mobility in twin formation can be used to predict variant selection and guide the design of SMAs with improved functional performance.

Shape recovery and energy absorption properties of 3D printed continuous ramie fiber reinforced thin‐walled biocomposite structures

AbstractContinuous fiber reinforced composites are widely used in thin‐walled structures due to their high specific strength and stiffness. In this work, continuous natural fiber was introduced into thin‐walled biocomposite structures via 3D printing technique to enhance energy absorbing properties and promote ecological compatibility. The effects of varying configurations of printing speed, layer thickness, and path optimization on the deposition quality of continuous ramie fiber and polylactic acid matrix were explored. The results showed that reduced printing speed (100 mm/min) and optimal layer thickness (0.25 mm) effectively minimized structural forming defects. In addition, further enhancements in the printing quality could be achieved by smoothing the path with rounded corners. Based on optimal printing strategies, different configurations of thin‐walled biocomposite structures were fabricated. Lateral monotonic and cyclic load tests were performed to investigate their energy absorption and shape recovery capacities. When the loading displacement was 10 mm (strain was 20%), the circular structure presented good shape recovery capability, with measured recovery ratio remaining above 89%. The hexagonal structure showed a similar variation in shape recovery ratio as the quadrangular structure, both remaining above 75%. Moreover, the specific energy absorption of all the structures converged after two cycles, indicating their remarkable and stable repeatable load‐bearing capacity.Highlights Continuous ramie fiber reinforced thin‐walled structures were prepared. The deformation patterns of structures under lateral compression were analyzed. Energy absorption and shape recovery radio were studied under cycle loading. Printed structures exhibited great and stable repeatable load‐bearing capacity.

A novel method for preparing anisotropic negative Poisson's ratio composite foam with excellent structural stability and shape recovery property

Negative Poisson's ratio (NPR) foams are usually prepared by the transformation of positive Poisson's ratio (PPR) foams with honeycomb cell structure, which face a challenge for restraining the increase in volume and Poisson's ratio once they are stimulated by high temperature. In addition, they cannot restore to its reentrant structure after large deformation. In this work, a novel method for preparing anisotropic NPR foam with excellent structural stability and shape recovery property is established by synergistically controlling hierarchical pore structures. The obtained NPR silicone rubber/polylactic acid (SR/PLA) composite foam has large-size holes (auxetic structure) with concave hexagonal shape and small-size honeycomb cells, which are generated by 3D printing technology and salt leaching method, respectively. The auxetic structure with the orientation characteristic is directly formed rather than transformed from the honeycomb cell structure. Therefore, the dimension and Poisson's ratio value of the NPR SR/PLA composite foam keep constant after high temperature heating treatment, meaning an excellent structural stability. Furthermore the excellent shape recovery property of the NPR SR/PLA composite foam endows it restore to the initial auxetic structure after large deformation to a large extent. It should be mentioned that the anisotropy of the NPR SR/PLA composite foam further will bring a broad application prospect in the field of human body cushioning materials, such as prosthetic lining sleeve.

Mechanically interlocked [c2]daisy chain backbone enabling advanced shape-memory polymeric materials

The incorporation of mechanically interlocked structures into polymer backbones has been shown to confer remarkable functionalities to materials. In this work, a [c2]daisy chain unit based on dibenzo-24-crown-8 is covalently embedded into the backbone of a polymer network, resulting in a synthetic material possessing remarkable shape-memory properties under thermal control. By decoupling the molecular structure into three control groups, we demonstrate the essential role of the [c2]daisy chain crosslinks in driving the shape memory function. The mechanically interlocked topology is found to be an essential element for the increase of glass transition temperature and consequent gain of shape memory function. The supramolecular host-guest interactions within the [c2]daisy chain topology not only ensure robust mechanical strength and good network stability of the polymer, but also impart the shape memory polymer with remarkable shape recovery properties and fatigue resistance ability. The incorporation of the [c2]daisy chain unit as a building block has the potential to lay the groundwork for the development of a wide range of shape-memory polymer materials.

Preparation and Properties of Soft-/Hard-Switchable Transparent Wood with 0 °C as a Boundary

Transparent wood has excellent optical and thermal properties and has great potential utilization value in energy-saving building materials, optoelectronic devices, and decorative materials. In this work, transparent wood with soft-/hard-switchable and shape recovery capabilities was prepared by introducing an epoxy-based polymer with a glass transition temperature of about 0 °C into the delignified wood template. The epoxy resin was well filled in the pore structure of the delignified wood, and the as-prepared wood exhibited excellent transparency; the optical transmittance and haze of the transparent wood with a thickness of 2.0 mm were approximately 70% and 95%, respectively. Because the glass transition temperature of the epoxy-based polymer was about 0 °C, the prepared transparent wood was rigid below 0 °C and flexible above °C; meanwhile, the transparent wood exhibited shape change and shape recovery properties. Incorporating optical transparency and soft-/hard-switchable ability into the transparent wood opens a new avenue for developing advanced functional wood-based materials.

Force-activated ratiometric fluorescence switching of tensile mechano-fluorophoric polyurethane elastomers with enhanced toughnesses improved by mechanically interlocked [c2] daisy chain rotaxanes

The extended and contracted conformations of [c2] daisy chain rotaxanes were introduced in mechano-fluorophoric polyurethane (PU) scaffolds via step-growth polymerizations to obtain distinct mechanical and optical features upon external forces. Particularly, the inherent ductile and stretchable capabilities along with notable toughnesses of PU films containing very low contents of [c2] daisy chain moieties with long-range sliding motions were obviously improved. Furthermore, appealing Förster resonance energy transfer (FRET) behaviors with the optimum energy transfer efficiency ca. 26.02% between blue-emitting tetraphenylethylene (TPE) and yellow-orange-emitting rhodamine derivatives could be acquired in the PU film under tensile conditions, which could be assigned to the incorporation of bi-fluorophoric daisy chain rotaxane into PU frameworks to gain reversible dual fluorescence switching behaviors upon stretching and relaxation processes. Additionally, the stretching deformations of PU films were inspected by X-ray diffraction (XRD) and FTIR techniques for the verification of correlated morphological properties of stretching states in the oriented daisy chain rotaxane-based PU films. Interestingly, impressive shape recovery and reversible ratiometric mechano-fluorophoric fluorescence switching properties of [c2] daisy chain rotaxane-based PU films could be attained upon heating, suggesting potential applications of PU films comprising artificial molecular muscles with glorious mechanical and optical behaviors in advanced polymer networks.

Characterization of Anisotropic Shape Memory Behavior of Thermoresponsive Components in 4D Printing.

Four-dimensional (4D) printing has emerged as a promising manufacturing technology in recent years and revolutionized products by adding shape-morphing capabilities when exposed to certain stimuli. Increasing research attention has been dedicated to studying the shape memory behaviors of the 4D fabricated structures. However, in-depth discussions on quantifying the influence of process parameters on shape fixity and recovery properties are limited, and the anisotropy induced by the layer-wise fabrication nature is significantly underreported. To further exploit the shape memory property of 4D printed structures, it is essential to investigate the process-induced anisotropic shape memory behaviors. In this study, the effects of critical process parameters on anisotropy in shape memory properties are mathematically quantified; meanwhile, the feasibility of tailoring the anisotropy of 4D printed parts is examined with joint consideration of total build time. Different scanning patterns are experimentally analyzed for their influence on anisotropic behaviors. It is found that the Triangle scanning pattern often leads to the best shape memory behaviors in different directions. The outcome of this study confirms the existence of anisotropy in both shape fixity and shape recovery ratios. In addition, the results also reveal that a smaller scanning angle tends to minimize the anisotropy and total fabrication time while ensuring satisfactory shape memory performance. Furthermore, layer thickness shows negligible effects on anisotropy, while the scanning angle and shape memory temperature suggest the opposite.

Shape memory polymer composite fabrics with high recovery force and excellent electrothermal drive deformability

AbstractFabric‐reinforced shape memory polymer composites are lightweight, strong, formable, controllable, and suitable for various engineering and innovative applications. This study aims to fabricate and characterize electrothermal dual drive shape memory polymer composite fabrics (SMPCFs) of different densities with three‐dimensional (3D) angle‐interlock structures. The tensile properties, electrothermal properties, recovery forces (both tensile and bending), and shape recovery properties of SMPCFs were evaluated. The SMPCFs exhibited a tensile elongation of over 20% at the transition temperature. SMPCFs can reach transition temperatures when loaded with 2 V. The recovery forces are up to 225 N in tensile recovery force and 3.6 N in bending recovery force. In the shape recovery test, the recovery ratio exceeded 97%. Finally, the demonstration of recovery properties can stimulate the possibilities of SMPCFs in innovation and applications.Highlights Core‐shell structured composite filaments were prepared. 3D angle‐interlock composite fabrics: high strength, electrothermal drive. Tensile recovery force of composite fabrics can be up to 225 N. Elongation at transition temperatures was up to 20%.

Investigation of Shape Memory Polyurethane Properties in Cold Programming Process Towards Its Applications.

Thermoresponsive shape memory polymers (SMPs) with the remarkable ability to remember a temporary shape and recover their original one using temperature have been gaining more and more attention in a wide range of applications. Traditionally, SMPs are investigated using a method named often "hot-programming", since they are heated above their glass transition temperature (Tg) and after that, reshaped and cooled below Tg to achieve and fix the desired configuration. Upon reheating, these materials return to their original shape. However, the heating of SMPs above their Tg during a thermomechanical cycle to trigger a change in their shape creates a temperature gradient within the material structure and causes significant thermal expansion of the polymer sample resulting in a reduction in its shape recovery property. These phenomena, in turn, limit the application fields of SMPs, in which fast actuation, dimensional stability and low thermal expansion coefficient are crucial. This paper aims at a comprehensive experimental investigation of thermoplastic polyurethane shape memory polymer (PU-SMP) using the cold programming approach, in which the deformation of the SMP into the programmed shape is conducted at temperatures below Tg. The PU-SMP glass transition temperature equals approximately 65 °C. Structural, mechanical and thermomechanical characterization was performed, and the results on the identification of functional properties of PU-SMPs in quite a large strain range beyond yield limit were obtained. The average shape fixity ratio of the PU-SMP at room temperature programming was found to be approximately 90%, while the average shape fixity ratio at 45 °C (Tg - 20 °C) was approximately 97%. Whereas, the average shape recovery ratio was 93% at room temperature programming and it was equal to approximately 90% at 45 °C. However, the results obtained using the traditional method, the so-called hot programming at 65 °C, indicate a higher shape fixity value of 98%, but a lower shape recovery of 90%. Thus, the obtained results confirmed good shape memory properties of the PU-SMPs at a large strain range at various temperatures. Furthermore, the experiments conducted at both temperatures below Tg demonstrated that cold programming can be successfully applied to PU-SMPs with a relatively high Tg. Knowledge of the PU-SMP shape memory and shape fixity properties, estimated without risk of material degradation, caused by heating above Tg, makes them attractive for various applications, e.g., in electronic components, aircraft or aerospace structures.

Synthesis of High-Value Bio-Based Polyamide 12,36 Microcellular Foams with Excellent Dimensional Stability and Shape Recovery Properties.

The search for alternatives to petroleum-based thermoplastic polyamide elastomers (TPAEs) has recently drawn great interest. In this study, a bio-massed TPAE, PA12,36, was synthesized using 1,12-dodecanediamine (DDA) and fatty dimer acid (FDA, PripolTM1009) precursors via catalyst and solvent-free melt polycondensation. The molecular structure and molecular weight of the PA12,36 were characterized by 1H NMR, FTIR, and GPC. PA12,36 displayed a low melting temperature of 85.8 °C, an initial degradation temperature of 425 °C, and a glass-transition temperature of 30.4 °C, whereas it sustained satisfactory tensile strength (10.0 MPa) and superior strain at break (1378%). Furthermore, PA12,36 was foamed by supercritical CO2, and the cell size, cell density, and porosity were determined. The entangled long-chained FDA component generated a physically crosslinked network, which promoted the melt viscosity of PA12,36 against elongations of foam cell growth and increased foamability significantly. As a result, uniform structured cellular foams with a cell diameter of 15-24 µm and high cell density (1011 cells/cm3-1012 cells/cm3) were successfully achieved. The foaming window was widened from 76 to 81 °C, and the expansion ratio was increased from 4.8 to 9.6. Additionally, PA12,36 foam with a physically crosslinked structure presented a better creep shape recovery percentage (92-97.9%) and sturdier dimensional stability. This bio-based PA12,36 foam is a promising candidate to replace petroleum-based thermoplastic elastomer foams for engineering applications, particularly shoe soles.

Comparative analysis of aligned and random amniotic membrane-derived cryogels for neural tissue repair.

The ordered arrangement of cells and extracellular matrix facilitates the seamless transmission of electrical signals along axons in the spinal cord and peripheral nerves. Therefore, restoring tissue geometry is crucial for neural regeneration. This study presents a novel method using proteins derived from the human amniotic membrane, which is modified with photoresponsive groups, to produce cryogels with aligned porosity. Freeze-casting was used to produce cryogels with longitudinally aligned pores, while cryogels with randomly distributed porosity were used as the control. The cryogels exhibited remarkable injectability and shape-recovery properties, essential for minimally invasive applications. Different tendencies in proliferation and differentiation were evident between aligned and random cryogels, underscoring the significance of the scaffold's microstructure in directing the behaviour of neural stem cells (NSC). Remarkably, aligned cryogels facilitated extensive cellular infiltration and migration, contrasting with NSC cultured on isotropic cryogels, which predominantly remained on the scaffold's surface throughout the proliferation experiment. Significantly, the proliferation assay demonstrated that on day 7, the aligned cryogels contained eight times more cells compared to the random cryogels. Consistent with the proliferation experiments, NSC exhibited the ability to differentiate into neurons within the aligned scaffolds and extend neurites longitudinally. In addition, differentiation assays showed a four-fold increase in the expression of neural markers in the cross-sections of the aligned cryogels. Conversely, the random cryogels exhibited minimal presence of cell bodies and extensions. The presence of synaptic vesicles on the anisotropic cryogels indicates the formation of functional synaptic connections, emphasizing the importance of the scaffold's microstructure in guiding neuronal reconnection.

Design and development of 3D printed shape memory triphasic polymer-ceramic bioactive scaffolds for bone tissue engineering.

Scaffolds for bone tissue engineering require considerable mechanical strength to repair damaged bone defects. In this study, we designed and developed mechanically competent composite shape memory triphasic bone scaffolds using fused filament fabrication (FFF) three dimensional (3D) printing. Wollastonite particles (WP) were incorporated into the poly lactic acid (PLA)/polycaprolactone (PCL) matrix as a reinforcing agent (up to 40 wt%) to harness osteoconductive and load-bearing properties from the 3D printed scaffolds. PCL as a minor phase (20 wt%) was added to enhance the toughening effect and induce the shape memory effect in the triphasic composite scaffolds. The 3D-printed composite scaffolds were studied for morphological, thermal, and mechanical properties, in vitro degradation, biocompatibility, and shape memory behaviour. The composite scaffold had interconnected pores of 550 μm, porosity of more than 50%, and appreciable compressive strength (∼50 MPa), which was over 90% greater than that of the pristine PLA scaffolds. The flexural strength was improved by 140% for 40 wt% of WP loading. The inclusion of WP did not affect the thermal property of the scaffolds; however, the inclusion of PCL reduced the thermal stability. An accelerated in vitro degradation was observed for WP incorporated composite scaffolds compared to pristine PLA scaffolds. The inclusion of WP improved the hydrophilic property of the scaffolds, and the result was significant for 40 wt% WP incorporated composite scaffolds having a water contact angle of 49.61°. The triphasic scaffold exhibited excellent shape recovery properties with a shape recovery ratio of ∼84%. These scaffolds were studied for their protein adsorption, cell proliferation, and bone mineralization potential. The incorporation of WP reduced the protein adsorption capacity of the composite scaffolds. The scaffold did not leach any toxic substance and demonstrated good cell viability, indicating its biocompatibility and growth-promoting behavior. The osteogenic potential of the WP incorporated scaffolds was observed in MC3T3-E1 cells, revealing early mineralization in pre-osteoblast cells cultured in different WP incorporated composite scaffolds. These results suggest that 3D-printed WP reinforced PLA/PCL composite bioactive scaffolds are promising for load bearing bone defect repair.

Nanucellulose from Tofu Production Waste for Wastewater Treatment

Solid waste from tofu production, also known as okara, has numerous applications and can produce high-value-added products. However, the utilization of okara in Indonesia is not yet significant. This written work proposes okara as a source of nanocellulose to produce wastewater adsorbents in freshwater by fabricating it as aerogels and hydrogels. Wastewater is highly hazardous to the environment and living organisms as it can contain saturated salts, heavy metals, organic compounds, oil emulsions, dyes, and even microbes as pollutants that can lead to various diseases or death. Therefore, research on biosorbents is always a hot topic. Biosorption is the process of binding metal ions into the cellular structure of biological materials. Lignocellulosic biosorbents have high adsorption properties due to their ion exchange capability. Okara biosorbent can increase the absorption capacity of Pb2+ ions by up to 20% compared to conventional absorbents. The soybean skin component could also remove contaminated textile dyes from water. Additionally, the low lignin content in okara makes it easier to utilize than other lignocellulosic materials. This research study also shows that okara-based nanocellulose aerogels can maintain their shape or exhibit full shape recovery properties even after being used repeatedly.

Design and Optimization of 4D Printed Carbon Fiber Reinforced Poly Lactic Acid Parts Using Fused Deposition Modeling for Shape Memory Applications: A Taguchi Approach

The manufacturing industry has witnessed substantial interest in the advancement of 4D printing technology in recent years. This technology has enabled the production of complex structures with enhanced functionality and adaptability. Fused Deposition Modeling (FDM) has become a preferred technique for 4D printing due to its ease of use, affordability, and versatile nature. To achieve efficient and effective 4D printing, the process parameters must be optimised to ensure the desired shape recovery behaviour of the printed parts. The main objective of this study is to optimize the process parameters for the production of 4D printed components using FDM technology and Carbon Fiber reinforced Poly Lactic Acid (CF/PLA) Shape Memory Polymer Composites (SMPCs). This study examines the shape recovery properties of the printed components by modifying the process parameters, including Infill Density (ID), Geometrical Thickness (GT), and Bending Angle (BA), through the implementation of Design of Experiments (DOE) L9 Orthogonal Array (OA). Utilizing Analysis of Variance (ANOVA) to determine the significant factors and their optimum levels, the process parameters are statistically analysed. The results indicate that ID and GT are the statistically significant parameters, and the optimum levels for parameters includes 20% ID, 1.5mm GT, and 300 BA led to faster shape recovery. This study demonstrates the effectiveness of the Taguchi approach in the design and optimization of the process parameters for 4D printed parts using FDM.