The integration of smart materials with metamaterials offers significant research value in additive manufacturing. This paper proposes a novel approach combining shape memory polymers (SMP) with zero Poisson’s ratio (ZPR) metamaterials to create better space-filling, lightweight, and high-energy absorbing materials. A cellular structure with three deformation processes was designed by adjusting the rib arm lengths of the ZPR lattice AuxHex, forming a 3D gradient structure. The cellular units were also prepared using the dual-nozzle fusion filament printing technique, and the energy absorption and shape recovery properties of various hierarchical gradient structures, compared to the uniform structure, were simulated and analyzed using the viscoelastic intrinsic model. The results indicate that all gradient structures exhibit superior energy absorption capabilities compared to uniform materials, with the energy absorption performance of the optimal gradient material being 44.32% higher than that of the nongradient material, and they also enhance the shape recovery performance to some extent. Furthermore, it was observed that when a lattice layer, which avoids internal rib contact throughout the compression process, is positioned in the middle layer, it harmonizes the deformation of the upper and lower layers, thereby improving overall stability. This configuration enhances both energy absorption and partial shape recovery performance, offering a novel approach for the design of smart material assemblies with graded metamaterial structures. This study provides a new perspective and methodology for the future design of supergradient smart material collections.
Read full abstract