BackgroundBoth cognitive factor (Pain Catastrophizing, PC) and emotional factors (anxiety, depression, and optimism) play vital roles in Acute Postoperative Pain (APOP) management among patients with Traumatic Orthopedic Injuries (TOI). It remains uncertain if these psychological factors independently or collectively impact APOP in patients with TOI, and the underlying mechanisms which various psychological factors impact APOP in TOI patients are also ambiguous. PurposeTo analyze the effects of PC and emotional factors (anxiety, depression, and optimism) on APOP in patients with TOI and to explore the potential mechanisms through which PC and emotional factors influence APOP, based on a hypothetical moderated mediation pathway mediated by pain-related fear. MethodsIt was an observational cross-sectional study. Results(i) PC was a significantly positive predictor of APOP regardless of co-existence with emotional factors, the TOI patients who had higher PC, had more severe APOP (β = 0.57, SE = 0.005, P < 0.01, adjusted R2 = 0.78; β = 0.84, SE = 0.003, P < 0.01, adjusted R2 = 0.77, respectively). Furthermore, when positive and negative emotions coexist (adjusted R2 = 0.74), anxiety levels were a significant positive predictor of APOP (β = 0.71, SE = 0.009, P < 0.01), optimism was a significant negative predictor of APOP (β = -0.24, SE = 0.008, P < 0.01).(ii) Pain-related fear played a mediating role in the association between the level of PC (effect = 0.044, 95% CI = 0.027 to 0.062) / anxiety (effect = 0.102, 95% CI = 0.075 to 0.137) and APOP in patients with TOI. Optimism moderated the strength of the relationship between PC (95% CI = -0.020 to -0.010) / anxiety (95% CI = -0.045 to -0.003) and APOP mediated by pain-related fear. ConclusionsClinical staff should assess the level of PC and emotional factors to identify TOI patients at high risk for APOP, subsequently, facilitating the optimization of pain management and the efficient utilization of nursing resource through early discussion.