Severe Plastic Deformation Research Articles

Microstructure, crystallographic texture and mechanical properties of the Zn–1%Mg–1%Fe alloy subjected to severe plastic deformation

The paper covers the production, analysis of the microstructure, crystallographic texture and deformation mechanisms of the ultrafine-grained (UFG) Zn–1%Mg–1%Fe zinc alloy demonstrating unique physical and mechanical properties compared to its coarse-crystalline analogs. The zinc alloy with improved mechanical properties was developed in two stages. At the first stage, based on the analysis of literature data, an alloy with the following chemical composition was cast: Zn–1%Mg–1%Fe. Then, the alloy was subjected to high-pressure torsion (HPT) to improve mechanical properties due to grain structure refinement and implementation of dynamic strain aging. The conducted mechanical tensile tests of the samples and assessment of the alloy hardness showed that HPT treatment leads to an increase in its tensile strength to 415MPa, an increase in hardness to 144HV, and an increase in ductility to 82%. The obtained mechanical characteristics demonstrate the suitability of using the developed alloy in medicine as some implants (stents) requiring high applied loads. To explain the reasons for the improvement of the mechanical properties of this alloy, the authors carried out comprehensive tests using microscopy and X-ray diffraction analysis. The microstructure analysis showed that during the formation of the ultrafine-grained structure, a phase transition is implemented according to the following scheme: Zneutectic + Mg2Zn11eutectic + FeZn13 → Znphase + Mg2Zn11phase + MgZn2particles + Znparticles. It was found that as a result of high pressure torsion in the main phases (Zn, Mg2Zn11), the grain structure is refined, the density of introduced defects increases, and a developed crystallographic texture consisting of basic, pyramidal, prismatic, and twin texture components is formed. The study showed that the resistance of pyramidal, prismatic and twin texture components at the initial stages of high-pressure torsion determines the level and anisotropy of the strength properties of this alloy. The relationship between the discovered structural features of the produced alloy and its unique mechanical properties is discussed.

Cost-Effective Thermomechanical Processing of Nanostructured Ferritic Alloys: Microstructure and Mechanical Properties Investigation.

Nanostructured ferritic alloys (NFAs), such as oxide-dispersion strengthened (ODS) alloys, play a vital role in advanced fission and fusion reactors, offering superior properties when incorporating nanoparticles under irradiation. Despite their importance, the high cost of mass-producing NFAs through mechanical milling presents a challenge. This study delves into the microstructure-mechanical property correlations of three NFAs produced using a novel, cost-effective approach combining severe plastic deformation (SPD) with the continuous thermomechanical processing (CTMP) method. Analysis using scanning electron microscopy (SEM)-electron backscatter diffraction (EBSD) revealed nano-grain structures and phases, while scanning transmission electron microscopy (STEM)-energy dispersive X-ray spectroscopy (EDS) quantified the size and density of Ti-N, Y-O, and Cr-O fine particles. Atom probe tomography (APT) further confirmed the absence of finer Y-O particles and characterized the chemical composition of the particles, suggesting possible nitride dispersion strengthening. Correlation of microstructure and mechanical testing results revealed that CTMP alloys, despite having lower nanoparticle densities, exhibit strength and ductility comparable to mechanically milled ODS alloys, likely due to their fine grain structure. However, higher nanoparticle densities may be necessary to prevent cavity swelling under high-temperature irradiation and helium gas production. Further enhancements in uniform nanoparticle distribution and increased sink strength are recommended to mitigate cavity swelling, advancing their suitability for nuclear applications.

Formation of property gradient in coarse-grained niobium using a wedge tool: Experiment and analysis

We introduce a novel severe plastic deformation process for coarse-grained niobium, which employs a tool with an inclined (wedge) surface for deforming the material by a reverse shear scheme. The process increases the intensity of shear deformations and the depth of plastic deformation in the body of the workpiece when a wedge tool acts on its surface. The essence of the process is in the repeated displacement of the workpiece material in opposite directions during the asymmetrical introduction of a wedge tool until the required degree of deformation is accumulated in the tool-affected volume. This deformation scheme applies a 15° angle wedge tool to a 21-mm high workpiece. After nine cycles of plastic deformation, a gradient of the accumulated degree of deformation in the range of true strain e = 0.3–4.5 was created. At maximum deformation, the microhardness of the workpieces increased by 1.86 times and the tensile strength by 1.6 times. Fractograms show a significant influence of the accumulated degree of deformation on the nature of the fracture. The finite element method simulation of the deformation process showed that creating a uniformly strengthened layer requires at least five deforming operations. For example, the proposed reverse shear process with a wedge tool can be applied to improve the structure of the surface layers of niobium ingots for subsequent forming. Due to the creation of a significant gradient of properties, the reverse shear process can be used as an express method for determining the mechanical characteristics of different materials in a wide range of accumulated degree of deformation.

Enhanced Strengthening and Toughening of T6-Treated 7046 Aluminum Alloy through Severe Plastic Deformation

The 7046 aluminum alloy possesses a favorable fatigue property, corrosion resistance and weldability, but its moderate strength and plasticity limit its wider application and development. In the present study, severe plastic deformation (SPD) was applied prior to T6 treatment to significantly enhance the strength and toughness of the 7046 aluminum alloy. The results show that the alloy processed by four passes of equal channel angular pressing (ECAP) at 300 °C prior to T6 treatment exhibits an excellent mechanical performance, achieving an ultimate tensile strength (UTS) and elongation (EL) of 485 MPa and 19%, respectively, which are 18.6% and 375% higher than that of the T6 alloy. The mechanical properties of the alloy are further improved by an additional room temperature (RT) rolling process, resulting in a UTS of 508 MPa and EL of 23.4%, respectively. The increased presence of η′ and Al6Mn phases in the 300°C4P-R80%-T6 and 300°C4P-T6 alloys contributes to a strengthening and toughening enhancement in the SPD-processed T6 alloy. The findings from this work may shed new insights into enhancing the 7046 aluminum alloy.

Nanocrystallization and precipitation behavior evolution of AZ80 magnesium alloy during multi-directional compression

In response to the growing demand for high-performance magnesium alloys in the aerospace and transportation industries, researchers conducted a study on the AZ80 magnesium alloy. The primary objective was to achieve a nanocrystalline structure in the alloy through severe plastic deformation using low-strain multi-directional compression at room temperature. Subsequently, an aging treatment was performed to induce the transformation of the structure into a stable state. The study aimed to investigate the morphology and mode of the second phase precipitation in the magnesium alloy after undergoing severe plastic deformation. The research findings revealed that the application of multi-directional and multi-pass compression during room temperature deformation of the magnesium alloy effectively prevented instability and fracture. Moreover, this process facilitated the accumulation of larger true strain. As the number of compression passes increased, deformation twins became increasingly denser, particularly in the intersecting areas. Consequently, ultrafine high-angle grain structures were preferentially formed in these regions. Furthermore, the number of fine-grained areas gradually increased with each deformation pass. After ΣΔε 5.12, the grain size was refined to a range of 100–200 nm. Additionally, the aging treatment following severe plastic deformation brought about a significant change in the traditional lamellar precipitation mode of the second phase Mg17Al12 in the magnesium alloy. Instead, spherical precipitation occurred.

Ferromagnetism in High Entropy Cantor alloy triggered and tuned by severe plastic deformation

The process of severe plastic deformation (SPD) introduces unique conditions to materials, leading to the emergence of novel properties. This research specifically investigates the observation of deformation-induced ferromagnetism resulting from SPD processing. High-pressure torsion (HPT) is utilized to process both single-phase and nanocomposite high entropy alloys (HEAs). Vibrating sample magnetometry (VSM) confirms that HPT processing triggers the development of ferromagnetic properties. The distribution and alignment of magnetic domains post-SPD treatment are further examined using differential phase contrast scanning transmission electron microscopy (DPC STEM). Atom probe tomography (APT) analysis suggests that this phenomenon stems from the localized enrichment of ferromagnetic elements, particularly Ni, induced by deformation. This observation underscores the ‘cocktail effect’ in HEAs, whereby interactions between different elements has led to this unique magnetic behavior. Additionally, deliberate mechanical mixing of the CoCrFeMnNi alloy with a HfNbTaTiZr HEA, comprising non-ferromagnetic constituents, introduces a large rotational strain that alters the ferromagnetic properties. This mixing facilitates a transition from a random orientation of magnetic domains, as seen in the HPT-processed single CoCrFeMnNi alloy, to a coordinated alignment within the nanocomposite HEA.

Modeling and finite element simulation of polypropylene behavior under severe plastic deformation by high-pressure torsion

Modeling and finite element simulation of polypropylene behavior under severe plastic deformation by high-pressure torsion

Evaluation of microstructure and mechanical properties of Al1050/Al2O3/Gr composite processed by forming operation ECAP

Abstract Enhancement of microstructure and mechanical features of the hybrid aluminum matrix composite (HAMC) prepared by the stir-casting process (SCP) is quite significant for failure prevention during the service. In this work, the circular rod of hybrid aluminum matrix composite reinforced with particles of alumina (Al2O3) 50 μm, and graphite (Gr) 40–100 µm fabricated by SCP was adopted. This Al1050/Al2O3/Gr composite was subjected to severe plastic deformation using equal channel angular pressing (ECAP) at room temperature to show the impact of this process on the microstructure and mechanical features of the fabricated composite. Grain refinement, strength, and hardness were evaluated at different forming passes (1P, 3P, and 5P) with two channel angles (die angles) of 120° and 135°. The results revealed that the number of ECAP cycles has a significant effect on the refinement of the grain size. The fifth pass of ECAP (5P ECAP) with a die angle of 120° gave more refinement of the grains in the range of 36–75 nm compared to other passes. On the other hand, the strength and hardness relatively augment until 5P ECAP with increasing the cycle number at two die angles of 120° and 135°. The ultrafine grain can reduce the voids of the aluminum matrix then the hardness is enhanced.

A new severe plastic deformation technique of combined extrusion and torsion to prepare bulk ultrafine grained copper

Reducing grain size is a well-established method for strengthening metals. In this study, a novel severe plastic deformation technique—combined extrusion and torsion (CET) with composite strain—was developed to fabricate bulk ultrafine grained metals. A single pass of CET treatment (with a rotation velocity of 1 r/s and extrusion speed of 3 mm/s) refined coarse-grained copper from 54 μm to 450 nm at room temperature, resulting a significant increase in hardness from 0.55 GPa to 1.3 GPa. The CET technique addresses the limitations of conventional extrusion-processed copper (without torsion), which suffers from gradient microstructure and hardness distribution. It provides enhanced strain accumulation under the same extrusion ratio conditions. The more homogeneous microstructures and properties of CET-processed copper rods are attributed to the reduced strain gradient due to torsion. Additionally, targeted finite element analysis indicated that the CET technology requires 37 % less extrusion load and offers at least 30 % more strain compared to conventional extrusion methods. Compared with other severe plastic deformation methods, such as equal channel angular pressing and high-pressure torsion, which involve simpler deformation processes, the CET technique shows considerable promise for large-scale manufacturing of ultrafine-grained metals.

Investigating the Effects of Transition Metals and Activated Carbon on Hydrogenation Characteristics of Severely Deformed ZK60 Processed by High-Energy Ball Milling.

The synergic effects of activated carbon and transition metals on the hydrogenation characteristics of commercial ZK60 magnesium alloy were investigated. Severe plastic deformation was performed using equal-channel angular pressing with an internal die angle of 120° and preheating at 300 °C. The ZK60 alloy samples were processed for 12 passes using route BA. The deformed ZK60 alloy powder was blended with activated carbon and different concentrations of transition metals (Ag, Pd, Co, Ti, V, Ti) using high-energy ball milling for 20 h at a speed of 1725 rpm. The amount of hydrogen absorbed and its kinetics were calculated using Sievert's apparatus at the higher number of cycles at a 300 °C ab/desorption temperature. The microstructure of the powder was analyzed using an X-ray diffractometer and scanning electron microscope. The results indicated that 5 wt% activated carbon presented the maximum hydrogen absorption capacity of 6.2 wt%. The optimal hydrogen absorption capacities were 7.1 wt%, 6.8 wt%, 6.7 wt%, 6.64 wt%, 6.65 wt%, and 7.06 wt% for 0.5 Ag, 0.3 Co, 0.1 Al, 0.5 Pd, 2 Ti, and 0.5 V, respectively. The hydrogen absorption capacities were reduced by 35.21%, 26.47%, 41.79%, 21.68%, 26.31%, and 26.34% after 100 cycles for 5C0.5Ag, 5C0.3Co, 5C0.1Al, 5C0.5Pd, 2Ti, and 5C0.5V, respectively. Hydrogen absorption kinetics were significantly improved so that more than 90% of hydrogen was absorbed within five minutes.

Preparation of fine-grained/ultrafine-grained Nb521 alloy with superior mechanical property by friction stir processing

High strength-ductility synergy is difficult to achieve in Nb alloys. Although high strength has been achieved through severe plastic deformation (SPD) technology, led to low ductility in alloys. In this work, FSP technology was applied to treat Nb–5W–2Mo–1Zr-0.1C (Nb521) alloys in preparation of fine-grained (FG)/ultrafine-grained (UFG) Nb521 with excellent strength and ductility. The microstructure evolution and mechanical property improvement mechanism were systematically studied for Nb521 alloy through various characterization pathways. The research results indicated that UFG Nb521 alloy with a grain size of 0.63 ± 0.41 μm can be prepared using low shoulder plunge depth FSP (LPD-FSP), which is the first report of UFG Nb521 alloy. The main reason for the formation of onion rings structure in SZ is the periodic wear of the stirring tool, and the onion rings structure does not cause mechanical damage. The texture formed by Nb521 alloy under different processing parameters is off-axis shear texture, which matches the ideal shear texture of D2 (112‾)[111] after rotation. In addition, this study also elaborated on the refinement mechanism of the second phase particles (Nb, Zr) C in Nb521 alloy during FSP. This study also indicated that the increase in yield strength of FSP samples at room temperature is mainly determined by grain refinement. These findings provided new ideas for the development of high-performance niobium alloys.

Overcoming strength-ductility trade-off in bimodal metal matrix composite with 3D graphene-strengthened hetero-interface

Strength-ductility synergy has long been a challenge in the development of advanced metallic materials. In this study, we fabricated a novel bimodal-structured nickel matrix composite, which features in-situ synthesized three-dimensional graphene networks (3DGN) strengthening the hetero-interfaces between coarse-grained and fine-grained zones (CGZ and FGZ). Compared to the bimodal matrix, this 3DGN-reinforced composite exhibits remarkable enhancements of 30 % in yield strength, 40 % in ultimate tensile strength, and 40 % in uniform elongation, respectively, representing the highest comprehensive performance among nickel matrix composites and pure nickel obtained through cold rolling, severe plastic deformation, and dynamic plastic deformation as reported in the previous literature. The superior strength-ductility combination originates from the incorporation of 3DGN, which enables multiple strengthening and toughening mechanisms. Specially, the strength and strain hardening capability have been enhanced through improved dislocation storage capacity, a stronger hetero-deformation induced (HDI) hardening effect, and the activation of numerous stacking fault ribbons. Moreover, high-density dispersed microcracks in the FGZ relieve strain/stress concentrations while being constrained within the CGZ, further enhancing tensile ductility. This study provides new insights into addressing the inherent strength-ductility paradox in metal matrix composites.

Investigation of tool traverse speed on surface integrity of nano composites processed by friction stir process

This work examines the effects of different tool traverse speeds on the surface integrity of AA7075 reinforced with graphene oxide (GO), silicon carbide (SiC) and graphene nanoplatelets (GNPs) nanoparticles during Friction Stir Processing (FSP). Three different traverse speeds of 20, 25 and 30 mm/min, respectively, were used for FSP operations. The resulting nanocomposites were thoroughly analysed using methods including optical microscopy, tensile testing, fracture morphology analysis, microhardness testing, X-ray Diffraction (XRD), Field Emission Scanning Electron Microscopy-Energy Dispersive X-ray Spectroscopy (FESEM-EDAX) and non-contact surface interferometry. The results show that the creation of a refined microstructure with equiaxed grains was aided by tool traverse speeds between 20 and 25 mm/min. Notably, an Ultimate Tensile Strength (UTS) of 358 MPa, microhardness of 139 HV, refined crystalline size of 47.162 nm and average roughness (Ra) of 1.53 μm were obtained with the AA7075+SiC nanocomposite under tool traverse speed of 25 mm/min. On the contrary, surface layer defects developed at a traversal speed of 30 mm/min. Through the use of mechanical stirring and severe plastic deformation (SPD), this study aids in changing the microstructure of the airplane frames.

Investigation into the shear effect of torsion extrusion process

Torsion extrusion (TE) is a severe plastic deformation (SPD) technique with the potential to be used for the preparation of large bulk materials with enhanced mechanical properties. Shear deformation is the key factor for SPD to enhance the materials properties. However, it is not clear by far that what shear strains are dominant in torsion extrusion process and how they distribute in the extruded materials. These issues are crucial to the working parameters design of the torsion extrusion process for maximizing the shear effect. To this end, a plasticine billet with two colors was applied as experimental material, and the material flow pattern was revealed by measuring the twisted bicolor interfaces. The torsion extrusion was implemented using a die with a wavy cross-sectional bearing segment (W-TE), which is able to prevent the circumferential sliding of the materials against the die. Flow velocities were re-built according to the bicolor interfaces at each section in a cylindrical system. Strain rates and shear strains induced by torsion deformation along the radius of the material were formulated based on the velocity field and Eulerian variable derivatives, from which the dominant shear strain can be recognized. A shear effect index (SEI) was proposed to evaluate the contribution of the shear strains induced by torsion, and the distribution of SEI was analyzed. Furthermore, the W-TE experiments on the as-cast TiB2/2026 Al composite were carried out to demonstrate the positive correlation between the shear effect and the microstructural improvement, and finite element simulation for such experiments showed the consistency of the simulated deformation patterns with the plasticine measured ones. The evaluation method and the experimental results deepened the understanding to the shear effect of torsion extrusion process.

Equiaxed microstructure design enables strength-ductility synergy in the eutectic high-entropy alloy

Eutectic high-entropy alloys (EHEAs) represent attractive candidate materials for overcoming the strength-ductility trade-off, which can be enhanced through the directional alignment of the lamellar structure along the loading direction. Here, we put forward a new route to optimize the strength-ductility synergy without orientation dependence. Through a combination of severe plastic deformation and annealing, we convert the initially lamellar structure into a dual-phase structure comprised of ultrafine equiaxed grains. The significant grain refinement improves the yield strength from 703 MPa to 1199 MPa without sacrificing any ductility. During deformation, the localized softening resistance of the achieved dual-phase microstructure avoids necking, and the intrinsic microcrack-arresting mechanism effectively improves the fracture resistance. Grain boundaries and phase boundaries provide nucleation sites for dislocations and restrict dislocation transfer while the strain incompatibility is accommodated by geometrically necessary dislocations. This work demonstrates that dual-phase alloys comprised of ultrafine equiaxed grains provide a pathway for strengthening without loss of ductility.

A Study on Microstructure Evolution and Mechanical Properties of Inconel 690 Subjected to Milling Process

The metallic materials subjected to machining‐induced severe plastic deformation can experience alterations of microstructures and mechanical properties, affecting the functional performances of the components. This study concentrates on the microstructure evolution and mechanical properties analysis of Ni‐based superalloy Inconel 690 under severe plastic deformation induced by milling process. The obtained results show that the microstructures of the machined surface and subsurface exhibit the characteristic of gradient distribution. Plastic behaviors involving dislocation multiplication, grain deformation and refinement, increment of local misorientation and average intragranular misorientation, and transition from high‐angle grain boundaries to low‐angle grain boundaries occur in the superficial layer of the machined workpiece. Both the intensity and the affected depth of plastic deformation for the superficial layer are strengthened following the cutting speed and feed increase, which is attributed to higher cutting forces. No white layer and phase transformation is found under all cutting conditions. In addition, the nanohardness of the superficial layer shows the reduction tendency of hardening effect from the surface to the bulk of the machined workpiece material. With the increase in cutting speed and feed, the affected zones of residual stresses and work hardening below the machined surface become wider.

Atomistic insight into laser shock peening response of α-titanium: an experimentally verified simulation study

Laser shock peening (LSP) can induce severe plastic deformation in the surface zone of metallic materials, which potentially enhances their mechanical properties. Although it is widely recognized that the improvement of mechanical properties can be attributed to microstructure evolution, the microstructural characteristics and response under different LSP parameters are complex, leading to distinct mechanical behaviors of materials at the macroscale. Besides, the exceedingly brief duration of LSP also poses considerable challenges to capture the microstructure evolution within the surface layer of materials. Therefore, to grasp a first in-situ atomistic insight into LSP response of α-titanium, molecular dynamics method is applied to simulate laser incidence at the [101¯0] crystallographic orientation with various energy densities. The results show that the lattice reorientation and dislocation slip dominate the plastic deformation at low laser energy density, while stacking faults and crystal disordering are the primary microstructural features at high laser energy density. The above shock-induced microstructures are verified by transmission electron microscopy (TEM) observations. Further, varied microscale plastic deformation modes under varying shock energies are proposed based on Schmid factors and energy barriers. The findings bridge laser energy to post-processing microstructure of α-titanium, which paves the way for improving mechanical properties of materials by optimizing LSP treatment parameters.

Investigation of Rolling Contact Fatigue Damage Behavior of a ER9 Wheel Tread in Relation to Surface Microstructural Evolution

In the present study, we systematically analyze the relationship between the surface microstructural evolution and rolling contact fatigue (RCF) damage behavior of the ER9 wheel tread. In the unfatigued zone (Zone A), where the shear stress was low, a thin plastic deformation layer with low hardness formed. The ferrite grains exhibited obvious plastic flow; however, these grains were not refined, and the cementite showed no significant fragmentation or dissolution. Additionally, the dislocation density remained low on the wheel surface in Zone A. Conversely, in the fatigue zone (Zone B), where the shear stress was high, a thicker plastic deformation layer with increased hardness developed. The ferrite grains in this zone were notably refined, and a substantial amount of lamellar cementite fragmented and dissolved, leading to a high dislocation density on the wheel surface. The severe plastic deformation in Zone B facilitated the formation of fatigue wear cracks on the wheel, which initiated the RCF crack in Zone B. Furthermore, the interface between pearlite and proeutectoid ferrite grains in the wheel accelerated the RCF crack propagation, ultimately leading to RCF failure.

Local plastic deformation effects on the critical current of high-Jc Nb3Sn strands under uniaxial strain

Abstract In order to meet the target operating parameters of the toroidal field coils (TFC) for the next-generation Chinese compact burning plasma tokamak, high critical current density (Jc) Nb3Sn strand will be applied to the high-field winding-package (WP) of the TFC. To improve the transverse stiffness of the cable in withstanding the huge Lorentz force and avoiding conductor performance degradation, the Short-Twist-Pitch (STP) and Copper-Wound-Strand (CWS) cable patterns were taken into consideration. In the processes of cabling and compaction of the conductor, the tight cable configurations lead to severe local plastic deformation (LPD) within the strands. The strands in the conductor are subjected to strain caused by thermal contraction and Lorentz force during conductor cooling down and operation. So far it is unknown, whether the LPD could impact the critical current (Ic) versus uniaxial applied strain behaviour of high-Jc Nb3Sn strand. Aiming to investigate the effect of LPD on the Ic of strands under uniaxial strain, three types of high Jc Nb3Sn strand with different indentation depths were tested on a U-shaped bending spring. The axial strain ranges from -0.9% to +0.4% at 14 T and 4.2 K. The three types of strands showed more strain sensitivity and lower tensile irreversible strain limit with increasing LPD, while even irreversible degradation of the Ic could be observed in the compressive strain region. The sample preparation, test process, test results and analysis are reported.

Development and characterization of a novel AA6061 composite reinforced with titanium aluminide via friction stir processing

Current research work emphasizes on the development of particulate titanium aluminide (TiAl), an intermetallic class of material, through mechanical alloying (MA) from elemental powders and usage of same as reinforcement in AA6061 aluminum matrix to enhance its mechanical and tribological performance. TiAl, being a light weight, strong and abrasion-resistant material, is found to be a suitable candidate to replace dense ceramic-based reinforcements in aluminum composite. Friction stir processing (FSP), a well-established surface severe plastic deformation tool, is used to develop the composite in this study. Several strategies on improving the stirring action and particle distribution during FSP is employed and their scientific effect is studied in detail. Microstructural evolution was studied through scanning electron microscopy (SEM) combined with electron backscattered diffraction (EBSD) analysis which revealed uniform particle distribution of reinforcement in the friction stir processed (FSPed) zone with 88.23 % reduction in grain size of composite as compared to base material. Hardness studied showed an increase in the hardness by 33 % for composite material as compared to un-reinforced FSPed material, showing the positive effect of reinforcement alone on the mechanical strength of the material. Tensile results showed an improvement in yield tensile strength from 156 MPa in base to 186.8 MPa in the composite material without significant compromise in the ductility 26.86 % for composite and 28.14 % for base. Mechanisms aiding uniform particle distribution, and the reasons for improvement in mechanical performance of the developed composite is discussed in detail with the help of microstructural studies and post-deformation fractograph.