SOD nano-zeolite has been widely applied in the separation of small gas molecules since these advantages comprise a high-density framework and favorable acid/alkali resistance. Moreover, the bottleneck for the lithium sector can be ameliorated by industrializing the manufacture of SOD zeolite (SLS) from the hazardous waste lithium slag (LS). However, the stability in industrial production is restricted owing to the ambiguous nature of the lattice nucleation/transformation mechanism. Herein, it was discovered that the highest relative crystallinity (98.8 %) of SLS with a layered spherical structure could be achieved under the crystallization condition of heating at 95 °C for 8 h. The nucleation and growth mechanisms of SLS crystals demonstrated a three-dimensional crystal growth pattern characterized by sporadic and transient nucleation, which is essentially consistent with that of crystallization kinetics. Specifically, the activation energies of the induction, transformation and crystallization phases were 41.33, 27.99 and 46.99 kJ·mol−1, respectively, implying that the directional induction of the transition phase is crucial for obtaining SLS with high crystallinity. Two nucleation processes can also be observed in the transformation stage, involving homogeneous nucleation and polymorphic transformation. Our study explored the crystallization and assembly mechanism of SLS crystals, providing a well-defined concept for the regulation of stability preparation.
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