Fabrication Of Sensor Research Articles

Advancements in Polymer-Assisted Layer-by-Layer Fabrication of Wearable Sensors for Health Monitoring.

Recent advancements in polymer-assisted layer-by-layer (LbL) fabrication have revolutionized the development of wearable sensors for health monitoring. LbL self-assembly has emerged as a powerful and versatile technique for creating conformal, flexible, and multi-functional films on various substrates, making it particularly suitable for fabricating wearable sensors. The incorporation of polymers, both natural and synthetic, has played a crucial role in enhancing the performance, stability, and biocompatibility of these sensors. This review provides a comprehensive overview of the principles of LbL self-assembly, the role of polymers in sensor fabrication, and the various types of LbL-fabricated wearable sensors for physical, chemical, and biological sensing. The applications of these sensors in continuous health monitoring, disease diagnosis, and management are discussed in detail, highlighting their potential to revolutionize personalized healthcare. Despite significant progress, challenges related to long-term stability, biocompatibility, data acquisition, and large-scale manufacturing are still to be addressed, providing insights into future research directions. With continued advancements in polymer-assisted LbL fabrication and related fields, wearable sensors are poised to improve the quality of life for individuals worldwide.

Fabrication of an Antifouling Surface Plasmon Resonance Sensor with Stratified Zwitterionic Peptides for Highly Efficient Detection of Peanut Allergens in Biscuits.

Peanut allergen monitoring is currently an effective strategy to avoid allergic diseases, while food matrix interference is a critical challenge during detection. Here, we developed an antifouling surface plasmon resonance sensor (SPR) with stratified zwitterionic peptides, which provides both excellent antifouling and sensing properties. The antifouling performance was measured by the SPR, which showed that stratified peptide coatings showed much better protein resistance, reaching ultralow adsorption levels (<5 ng/cm2). Atomic force microscopy was used to further analyze the antifouling mechanism from a mechanical perspective, which demonstrated lower adsorption forces on hybrid peptide coatings, confirming the better antifouling performance of stratified surfaces. Moreover, the recognition of peanut allergens in biscuits was performed using an SPR with high efficiency and appropriate recovery results (98.2-112%), which verified the feasibility of this assay. Therefore, the fabrication of antifouling sensors with stratified zwitterionic peptides provides an efficient strategy for food safety inspection.

Low temperature approach towards synthesis and fabrication of resistive humidity sensor elicited from SnO2-modified mesoporous FDU-12

Low temperature approach towards synthesis and fabrication of resistive humidity sensor elicited from SnO2-modified mesoporous FDU-12

An in-fiber Mach–Zehnder strain sensor for studying multimode interference of light

Multimode interference of light is an optical interference phenomenon based on waveguides, which has broad applications in optical communication, lasers, and optical fiber sensing. Since optical fiber has become the most widely used optical waveguide in modern society, multimode interference in optical fibers is an ideal candidate for projects in university teaching laboratories. Here, we implement an in-fiber Mach–Zehnder strain sensor-based experiment to study multimode interference in optical fibers. The sensor is fabricated by fusion splicing a piece of thin core fiber between two single mode fibers. One end of the thin core fiber is spliced without a core offset, while the other end is spliced with a core offset. Due to the mode field diameter mismatch and core offset, cladding modes are excited and interfere with the core mode in thin core fiber. Students can observe the sensor fabrication demonstration and perform a strain test with an optical spectrum analyzer. The wavelength spectra captured by the optical spectrum analyzer under different strains are analyzed with the signal processing tools of fast Fourier transform and fast Fourier transform filter. Students then find characteristics of the multimode interference in the sensor from the analysis. The experiment extends undergraduates' knowledge of light interference and is an instructive exercise for them in modern coherence theory.

Iodine-doped reduced graphene oxide and titanium dioxide nanocomposite as effective amperometric glucose biosensor

The current study fabricated a non-enzymatic glucose sensor based on iodine-doped reduced graphene oxide with titanium dioxide (I-rGO@TiO2) nanocomposite. Initially, the sol-gel and thermal reduction methods synthesized titanium dioxide (TiO2) nanoparticles and reduced graphene oxide (rGO). Then, the hydrothermal technique was utilized to synthesize a composite of I-rGO@TiO2 by combining I-rGO and TiO2 in a 1:4 ratio. The XRD spectrum and TEM images revealed that in the I-rGO@TiO2 nanocomposite, nanocrystalline anatase titanium is randomly distributed on the I-rGO sheets. Fourier transforms the infrared spectrum of nanocomposite shows the presence of titanium and oxygen bond characteristics peak between 400 and 850 cm−1. Iodine molecules peak at 100 cm−1 were obtained in Raman spectra. The AC conductivity and dielectric properties of the nanocomposite were analyzed. For the sensor fabrication, the indium tin oxide electrode surface is modified by I-rGO@TiO2, and the electrochemical performance was examined. At room temperature, the sensor demonstrated a wider linear detection range (0.5−10 mM). The lower detection limit of the sensor was 0.23 μM (S/N = 3), and the sensitivity was 221.69 μA mM−1 cm−2. The I-rGO@TiO2 nanocomposite shows a positive temperature coefficient via the thermal activation of charge carriers and a conductivity of 3.82 × 10−5 Ω−1m−1 at 200 °C. Additionally, the antibacterial properties was evaluated, and dose-dependent properties were observed towards E. coli and Bacillus subtilis bacterium.

Artery Pulse Waveform Acquired with a Fabry-Perot Interferometer.

For most patients admitted to a hospital, it is a requirement to continuously monitor their vital signs. Among these are the waveforms from ECG and the pulmonary arterial pulse. At present, there are several electronic devices that can measure the arterial pulse waveform. However, they can be affected by electromagnetic wave radiation, and the fabrication of electronic sensors is complicated and contributes to the e-waste, among other problems. In this paper, we propose an optical method to measure arterial pulse based on a Fabry-Perot interferometer composed of two mirrors. A pulse sensor formed by an acrylic cell with a thin membrane is used to gather the vasodilatation of the wrist, forming an air pulse that is enacted by means of a tube to a metallic cell containing a mirror that is glued to a thin silicone membrane. When the air pulse arrives, a displacement of the mirror takes place and produces a shift of the interference pattern fringes given by the Fabry-Perot. A detector samples the fringe intensity. With this method, an arterial pulse waveform is obtained. We characterize this optical device as a test of concept, and its application to measuring artery pulse is presented. The optical device is compared to other electronic devices.

Sulfur-functionalized graphene obtained by a non-thermal plasma process for simultaneous electrochemical determination of tert-butylhydroquinone and bisphenol A

Electrochemical sensors based on graphene have proven to be powerful tools for detecting bisphenol A (BPA) and tert-butylhydroquinone (TBHQ) individually. There are currently no reports of these analytes being detected simultaneously. By assembling graphene-based materials on gold surfaces, it is possible to improve the charge transfer of both analytes. This study utilized non-thermal plasma-assisted synthesis with a sulfur-containing precursor to functionalize graphene (S-Graph), resulting in the fabrication of an ultrasensitive electrochemical sensor that can detect both BPA and TBHQ, simultaneously. Compared with native graphene or a traditional surface of gold electrode, S-Graph/Au retained superior electrochemical activity for both analytes that showed significantly enhanced sensing performance, including a wide linear range, with a detection limit of 13 and 54 nmol L−1 for TBHQ and BPA, respectively. The enhanced long-term storage stability, as well as reproducibility showed that S-Graph is a promising strategy for promoting the application of novel graphene-based materials.

Role of Silica, Carbon, and ZnO Nanomaterials in the Fabrication of Electrochemical Sensors for the Detection of Water Contaminants and Food Dye

AbstractSilica‐based nanomaterials have attracted huge attention for maximizing their safety and efficacy due to their nontoxicity, chemical and thermal stability, size tunability, and versatile functionality. Nanosilica with ZnO or carbon in a composite has excellent usage as an electrochemical sensor. Recent technological progression in nanotechnology and nanoscience has seen a number of applications of zinc oxide (ZnO) nanomaterials ranging from electronics, and sensing to environmental, and biomedical applications because of its various applications, multifunction, high specific surface area, stability, biocompatibility, nontoxicity, electrochemical activities, and so on. Carbon also has various advantageous properties like renewability, low ohmic resistance, and very stable response due to which carbon paste electrodes have attracted attention in the fabrication of electrochemical sensors. Electrochemical sensors are inexpensive, portable, and have excellent ability in detecting water contaminants, pesticides, disinfectants, pathogens, and different molecules. Artificial dyes are usually mixed with vegetable sauces, drinks, and other food items, which can cause cancer in human body. Voltametric methods with electrochemical sensors can be used to detect them in food samples. In this review, the present applications of ZnO and carbon nanomaterial‐based chemical sensors are meticulously studied to detect water contaminants and food dyes where nanosilica plays an important role as a sensor modifier.

Fabrication and Implementation of PVA Thin Film-based Relative Humidity Sensor

This paper presents the fabrication of polyvinyl alcohol (PVA)-based relative humidity sensors using copper interdigitated electrodes (IDEs). These sensors were fabricated by patterning copper IDEs onto FR4 fiberglass substrates and coating them with a thin film of PVA. By varying the number of IDE electrode pairs and the concentration of PVA, the sensors exhibited different resistance values, demonstrating an inverse relationship with the number of IDE electrodes and PVA concentration. Additionally, the thickness of the sensing layer, controlled by spin coating speed, affected the resistance of the sensors. The fabricated sensors achieved a humidity measurement range from 50% to 99% RH based on resistance changes. Furthermore, an interface circuit was designed to integrate the fabricated sensors with an ESP8266 microcontroller, achieving accurate measurements above 74% RH.

Portable wireless electrochemical sensing of breviscapine using core-shell ZIFs-derived Co nanoparticles embedded in N-doped carbon nanotube polyhedra-modified electrode.

Acore-shell ZIF-67@ZIF-8-derived Co nanoparticles embedded in N-doped carbon nanotube polyhedra (Co/C-NCNP) hybrid nanostructure was preparedby a pyrolysis method. The synthesized Co/C-NCNP was modified on the screen-printed carbon electrode and used for the portable wireless sensitive determination of breviscapine (BVC) by differential pulse voltammetry. The Co/C-NCNP had a large surface area and excellent catalytic activity with increasing Co sites to combine with BVC for selective determination, which led to the improvement of the sensitivity of the electrochemical sensor. Under optimized conditions, the constructed sensor had linear ranges from 0.15 to 20.0µmol/L and 20.0 to 100.0µmol/L with the limit of detection of 0.014µmol/L (3S0/S). The sensor was successfully applied to BVC tablet sample analysis with satisfactory results. This work provided the potential applications of zeolitic imidazolate framework-derived nanomaterials in the fabrication of electrochemical sensors for the sensitive detection of drug samples.

Flexible Force Sensor Based on a PVA/AgNWs Nanocomposite and Cellulose Acetate.

Nanocomposites are materials of special interest for the development of flexible electronic, optical, and mechanical devices in applications such as transparent conductive electrodes and flexible electronic sensors. These materials take advantage of the electrical, chemical, and mechanical properties of a polymeric matrix, especially in force sensors, as well as the properties of a conductive filler such as silver nanowires (AgNWs). In this work, the fabrication of a force sensor using AgNWs synthesized via the polyol chemical technique is presented. The nanowires were deposited via drop-casting in polyvinyl alcohol (PVA) to form the active (electrode) and resistive (nanocomposite) sensor films, with both films separated by a cellulose acetate substrate. The dimensions of the resulting sensor are 35 mm × 40 mm × 0.1 mm. The sensor shows an applied force ranging from 0 to 3.92 N, with a sensitivity of 0.039 N. The sensor stand-off resistance, exceeding 50 MΩ, indicates a good ability to detect changes in applied force without an external force. Additionally, studies revealed a response time of 10 ms, stabilization of 9 s, and a degree of hysteresis of 1.9%. The voltage response of the sensor under flexion at an angle of 85° was measured, demonstrating its functionality over a prolonged period. The fabricated sensor can be used in applications that require measuring pressure on irregular surfaces or systems with limited space, such as for estimating movement in robot joints.

Facile physical entrapment of halochromic dye via UV-photografting for the fabrication of colorimetric cotton sensors to detect toxic ammonia gas

Textile-based halochromic gas sensors are useful for detecting volatile organic compounds (VOCs) such as ammonia, because they undergo changes that are distinguishable to the naked eye. Herein, we report the UV photografting system we developed for the fabrication of halochromic cotton sensors with reduced amounts of salt, resources, and effluents. First, 4-hydroxycoumarin-based dye (HD) was synthesized as a halochromic indicator, where after the synthesized dye, monomer, and photoinitiators were introduced to a dye bath to fabricate the UV photografting system. This system was produced by grafting monomers on a fiber surface under UV light irradiation to formulate a polymer network that entraps dye molecules. A series of different monomer concentrations and photoinitiators were introduced to the dye bath. Subsequently, the dyeability and gas detection performance of the fabricated cotton sensors were evaluated. In addition, fastness and reusability tests were performed to ensure the fabricated cotton sensors were durable and sustainable. The dyeability of the fabricated cotton sensors increased as the monomer concentration increased and the color change upon exposure to ammonia gas followed the same tendency. The fabricated cotton sensor prepared with the highest monomer concentration underwent a distinctive color change upon exposure to ammonia gas for 300 s (ΔE > 15). Furthermore, the cotton sensor exhibited remarkable durability to washing (wash fastness level: 5, ΔE maintenance rate after washing: ∼85 %) and rubbing (rubbing fastness level: 4/5, ΔE maintenance rate after rubbing: ∼95 %). Reusability testing of the fabricated cotton sensors showed that the halochromic property was retained after repeated washing (10 cycles). The results confirmed that the UV-induced photografting performance had been optimized and suggested that UV-induced photografting offered an eco-friendly alternative to conventional dyeing for the fabrication of halochromic textile sensors.

Fabrication of magnetic field sensor based on a Co-based Schottky heterojunction

We have prepared a reliable magnetic field sensor based on a Co-based Schottky heterojunction with the possibility of finding practical application when the current–voltage (I–V) characteristics of the heterojunctions were modified by the external magnetic fields. For this purpose, the heterojunctions based on ferromagnetic thin films Co were deposited on Si (100) substrate via ultra-thin Pt films. The structural and magnetic properties of the heterojunctions were demonstrated, the crystal structure and the saturation magnetization of heterojunctions significantly increased with the increase of annealing temperatures. The electrical properties of the Co/Pt/Si heterojunction were investigated using temperature-dependent I–V characteristics, the rectifying properties were observed in the whole temperature ranging from 233 K to 283 K. Based on a simplified energy band structure, the magnetic field transport properties of Co/Pt/Si heterojunctions were investigated by taking into account the effects of spin and magnetic field on the potential barrier height of Co/Pt/Si heterojunctions. The results showed that the experimental ratio of current measured in a magnetic field B and in zero magnetic field (I(B)/I(0)) is linearly with the magnetic field B and almost independent of the applied voltage. The sensitivity and linearity of the magnetic field sensor were measured. The sensitivity of the sensor can reach 72.09 μA/T at an applied voltage frequency of 2000 Hz, which indicates that the linearity and sensitivity of the sensor are improved with the increase of the applied voltage frequency. The proposed sensors would be easy to integrate with current semiconductor processes with simple structure and they could be suitable for geological applications such as energy exploration.

Design, fabrication and experimental analysis of piezoresistive bidirectional acoustic sensor

PurposeIdentification of the direction of the sound source is very important for human–machine interfacing in the applications such as target detection on military applications and wildlife conservation. Considering its vast applications, this study aims to design, simulate, fabricate and test a bidirectional acoustic sensor having two cantilever structures coated with piezoresistive material for sensing has been designed, simulated, fabricated and tested.Design/methodology/approachThe structure is a piezoresistive acoustic pressure sensor, which consists of two Kapton diaphragms with four piezoresistors arranged in Wheatstone bridge arrangement. The applied acoustic pressure causes diaphragm deflection and stress in diaphragm hinge, which is sensed by the piezoresistors positioned on the diaphragm. The piezoresistive material such as carbon or graphene is deposited at maximum stress area. Furthermore, the Wheatstone bridge arrangement has been formed to sense the change in resistance resulting into imbalanced bridge and two cantilever structures add directional properties to the acoustic sensor. The structure is designed, fabricated and tested and the dimensions of the structure are chosen to enable ease of fabrication without clean room facilities. This structure is tested with static and dynamic calibration for variation in resistance leading to bridge output voltage variation and directional properties.FindingsThis paper provides the experimental results that indicate sensor output variation in terms of a Wheatstone bridge output voltage from 0.45 V to 1.618 V for a variation in pressure from 0.59 mbar to 100 mbar. The device is also tested for directionality using vibration source and was found to respond as per the design.Research limitations/implicationsThe fabricated devices could not be tested for practical acoustic sources due to lack of facilities. They have been tested for a vibration source in place of acoustic source.Practical implicationsThe piezoresistive bidirectional sensor can be used for detection of direction of the sound source.Social implicationsIn defense applications, it is important to detect the direction of the acoustic signal. This sensor is suited for such applications.Originality/valueThe present paper discusses a novel yet simple design of a cantilever beam-based bidirectional acoustic pressure sensor. This sensor fabrication does not require sophisticated cleanroom for fabrication and characterization facility for testing. The fabricated device has good repeatability and is able to detect the direction of the acoustic source in external environment.

Challenges faced with 3D-printed electrochemical sensors in analytical applications.

Prototyping analytical devices with three-dimensional (3D) printing techniques is becoming common in research laboratories. The attractiveness is associated with printers' price reduction and the possibility of creating customized objects that could form complete analytical systems. Even though 3D printing enables the rapid fabrication of electrochemical sensors, its wider adoption by research laboratories is hindered by the lack of reference material and the high "entry barrier" to the field, manifested by the need to learn how to use 3D design software and operate the printers. This review article provides insights into fused deposition modeling 3D printing, discussing key challenges in producing electrochemical sensors using currently available extrusion tools, which include desktop 3D printers and 3D printing pens. Further, we discuss the electrode processing steps, including designing, printing conditions, and post-treatment steps. Finally, this work shed some light on the current applications of such electrochemical devices that can be a reference material for new research involving 3D printing.

On-demand fabrication of piezoelectric sensors for in-space structural health monitoring

Inflatable structures, promising for future deep space exploration missions, are vulnerable to damage from micrometeoroid and orbital debris impacts. Polyvinylidene fluoride-trifluoroethylene (PVDF-trFE) is a flexible, biocompatible, and chemical-resistant material capable of detecting impact forces due to its piezoelectric properties. This study used a state-of-the-art material extrusion system that has been validated for in-space manufacturing, to facilitate fast-prototyping of consistent and uniform PVDF-trFE films. By systematically investigating ink synthesis, printer settings, and post-processing conditions, this research established a comprehensive understanding of the process-structure-property relationship of printed PVDF-trFE. Consequently, this study consistently achieved the printing of PVDF-trFE films with a thickness of around 40 µm, accompanied by an impressive piezoelectric coefficient of up to 25 pC N−1. Additionally, an all-printed dynamic force sensor, featuring a sensitivity of 1.18 V N−1, was produced by mix printing commercial electrically-conductive silver inks with the customized PVDF-trFE inks. This pioneering on-demand fabrication technique for PVDF-trFE films empowers future astronauts to design and manufacture piezoelectric sensors while in space, thereby significantly enhancing the affordability and sustainability of deep space exploration missions.

Synthesis and characterization of highly sensitive ammonia sensor based on polyaniline/bismuth doped zinc oxide composites

AbstractHighly efficient gas sensors fabrication having low detection limits have been one of key research area due to the industrial, environmental and other technological applications. In this study, polyaniline/bismuth doped zinc oxide (PANI/Bi‐ZnO) was prepared via inverse emulsion polymerization and it was coated over a substrate with staggered electrodes to create a highly efficient ammonia (NH3) sensor. The UV/Vis investigation, fourier transformed infrared (FTIR), raman spectral analysis, and scanning electron microscopy (SEM) were used to describe the structure and morphology of prepared samples. At room temperature, the PANI/Bi‐ZnO sensor's sensitivity to various NH3 gas concentrations ranging from 20 to 100 ppm was examined. According to the experimental findings, the PANI/Bi‐ZnO film exhibits outstanding performance of response and selectivity. The response at 20 ppm NH3 was as high as ⁓100%. The response and recovery time was also calculated at 20 ppm and was 11/15 s. The contact between p‐n heterojunctions in the composite is responsible for the exceptional sensitivity of PANI/Bi‐ZnO towards NH3 sensing.Highlights Synthesis of Bi doped ZnO composites with PANI at room temperature Fabrication of highly sensitive and efficient resistive type ammonia sensor Selective and robust detection of ammonia by the fabricated sensor High sensitivity with low limit of detection offered by the sensor Response of the fabricated sensor at 20 ppm NH3 was as high as ⁓100%

A MOF-Templated Double-Shelled Co3O4/NiCo2O4 Nanocomposite for Electrochemical Detection of Alfuzosin.

We developed a novel electrochemical sensor for the detection of alfuzosin (AFZ), a drug used to treat benign prostatic hyperplasia, using a double-shelled Co3O4/NiCo2O4 nanocomposite-modified electrode. The nanocomposites were synthesized using a template-assisted approach, with zeolitic imidazole framework-67 (ZIF-67) as the sacrificial template, involving the formation of uniform ZIF-67/Ni-Co layered double hydroxide (LDH) hollow structures followed by calcination to achieve the final nanocomposite. The nanocomposite was characterized by various techniques and showed high porosity, large surface area, and good conductivity. The nanocomposite-modified electrode exhibited excellent electrocatalytic activity towards AFZ oxidation, with a wide linear range of 5-180 µM and a low limit of detection of 1.37 µM. The sensor also demonstrated good repeatability, reproducibility, and stability selectivity in the presence of common interfering substances. The sensor was successfully applied to determine the AFZ in pharmaceutical tablets and human serum samples, with satisfactory recoveries. Our results suggest that the double-shelled Co3O4/NiCo2O4 nanocomposite is a promising material for the fabrication of electrochemical sensors for AFZ detection.

ZnO based ultrasensitive CO chemiresistive gas sensor

The detection of hazardous gases in the atmosphere is a topic of interest for public security, environmental pollution and industrial emission. In recent years, semiconductor-based gas sensor attracted wide attention in all over the world. Among various hazardous gases, detection of CO at low temperature with fast response and recovery time is still a challenge. In this work, we have adopted single step synthesis of zinc oxide (ZnO) nanoroads for the fabrication of CO gas sensor. This sensor is found to have ∼8% sensitivity with fast response time of the order of 10 s at 50 °C. Also, selectivity of sensor has been investigated for different gases and observed that ZnO is more active for CO gas at 50 °C. The sensitivity of ZnO based sensor is explained in terms of interaction of CO molecules with adsorbed oxygen vacancies in ZnO which promote better pathway to the charge carrier. The sensing material is characterized by x-ray diffraction (XRD), UV–vis spectroscopy and scanning electron microscopy (SEM). To the best of our knowledge, the detection of 15 ppm CO at 50 ºC with good sensitivity is reported first time.

Femtosecond Laser Fabrication of High-Linearity Liquid Metal-Based Flexible Strain Sensor.

Liquid metal (LM) is widely used in flexible electronic devices due to its excellent metallic conductivity and ductility. However, the fabrication of LM flexible strain sensors with high sensitivity and linearity is still a huge challenge, since the resistance of LM does not change much with strain. Here, a highly sensitive and linear fully flexible strain sensor with a resistive sensing function is proposed. The sensor comprises an Fe-doped liquid metal (Fe-LM) electrode for enhanced performance. The design and manufacturing of flexible strain sensors are based on the technology of controlling surface wettability by femtosecond laser micro/nano-processing. A supermetalphobic microstructure is constructed on a polydimethylsiloxane (PDMS) substrate to achieve the selection adhesion of Fe-LM on the PDMS substrate. The Fe-LM-based flexible strain sensor has high sensitivity and linearity, a gauge factor (GF) up to 1.18 in the strain range of 0-100%, excellent linearity with an R2 of 0.9978, a fast response time of 358 ms, and an excellent durability of more than 2400 load cycles. Additionally, the successful monitoring of human body signals demonstrates the potential of our developed flexible strain sensor in wearable monitoring applications.