In the present work, a study on the double diffusive convection and the macro-segregation during solidification of an Al-alloy (A356) is considered based on the macro–micro model. The model considers a volume average single-domain approach to represent all the variables and properties as continuum in the entire domain where the transport phenomena during solidification are represented by mass, momentum, energy and species conservation equations. The evolution of solid during solidification, in the model, is predicted based on the microscopic phenomena, i.e. considering the nucleation and the growth of the nuclei. A semi-implicit finite volume method is adopted to discretize the governing equations and the discretized linear simultaneous equations are solved based on the SIMPLER and the TDMA algorithms. The simulation involves prediction of temperature, velocity and species in the computation domain during solidification of the alloy. A parametric study is also considered.
Read full abstract