This study investigated the interfacial bond performances between ordinary Portland cement concrete (OPCC) and self-compacting geopolymer concrete (SCGC). The studied factors include nano-SiO2, repair material type, curing time, casting direction, and interface pretreatment method. The interfacial bond performances were assessed by Bi-surface shear and drying shrinkage tests. The evolutions in elemental compositions, hydration products, and microstructure in the matrix and interface were verified by BSE/EDS, XRD, and FTIR tests, respectively. ANOVA analysis was conducted to quantitatively analyze the influences of each factor from a statistical approach. The results demonstrated that the bond strength of SCGC increased by 24.5% to 31.7% compared to conventional OPCC. Meanwhile, geopolymers exhibited more compact microstructures but higher drying shrinkage (εsh,u=891 µε). While nanofillers significantly amplified the cracking potential of geopolymers, which was attributed to the higher early-stage autogenous shrinkage instead of drying shrinkage. The SCGC showed a high enrichment degree of calcium at the interface, indicating that more calcium-rich products were formed. In contrast, the use of nano-SiO2 in SCGC caused the enrichment of Na, Al, and Si at the interfacial regions, which provided extra nucleation sites for the polymerization of (C, N)-A-S-H gels. The nano-SiO2 enhanced the intensity of the hydroxide ion and Si-O-T band and promoted the formation of (C, N)-A-S-H gels. The ANOVA analysis proved that the repair material, nano-SiO2, and interface treatment were significant factors to affect the interfacial bond strength. In addition, geopolymer-based repair materials were less sensitive to the casting direction, which differed from the conventional self-compacting OPCC.
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