In this paper we report the fabrication, properties and degradation studies of banana fibers–reinforced thermoplastic polymers. In order to impart hydrophobicity to the fibers and also to concomitantly increase interfacial bond strength, which is a critical factor for obtaining better mechanical properties of composites, banana fibers were treated with sodium hydroxide (5% and 10% for 4 h), sebacoyl chloride (SC) (0.5 g, 4 h), or toluene diisocyanate (TDl) (1.5 mL, 4 h). Mechanical properties of banana fibers treated with TDl were not affected to any significant extent, but there was an increase in tensile strength of fibers treated with sodium hydroxide (NaOH). Deterioration in mechanical properties was observed upon SC treatment. In thermograssimetre analogue (TGA) studies fibers showed initial mass loss (6.5%–9.5%) in the 50–150°C temperature region. Major weight loss occurred above 200°C. Scanning electron microscope (SEM) studies revealed an increase in surface roughness after alkali treatment. High density polyethylene (HDPE) modified by blending with poly (ε‐caprolactone) (80:20 w/w) was used as a thermoplastic matrix. Composites were fabricated by using 1 cm long banana fibers; the weight fraction of fibers was varied from 0.05–0.13. An increase in weight fraction of fibers resulted in an increase in tensile strength and modulus and decrease in elongation at break. Thin sheets and dumbbells were used for enzymatic and chemical hydrolysis degradation tests. The degradation of the material was monitored by weight change and loss of mechanical properties. The enzymatic degradation in (PCL) presence of Pseudomonas cepacia lipase (PCL) gave appreciable weight loss in PCL and blended materials.
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