Wetting is a critical step of lithium-ion battery manufacturing. Following electrolyte filling and sealing, the electrolyte percolates through the porous matrix of the electrodes to encapsulate and penetrate the active particles. This impregnation facilitates necessary ionic conductivity and passivation on formation, resulting in maximum capacity retention during cycling. Unfortunately, incumbent electrochemical techniques fail to fully elucidate this process, particularly in multilayered cells. In this work, we leverage acoustics to demonstrate that the wetting process is not simply a function of thermotemporal conditions but invariably continues into the formation cycles. In particular, transmitted acoustic signal energy is shown to be a function of wetting and a predictor for subsequent cycling performance. The spatial extent of wetting is probed using a purpose-built acoustic scanning apparatus, and a high-throughput fixed-location jig yields a statistical distribution for multiple cells under various wetting and formation conditions. These insights indicate that the two-step pre-cycling conditions should not be considered two separate processes but rather intimately entangled.
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