Common experience with rotting wooden buildings demonstrates that fragmentation is a necessary natural process during biodegradation. In analogy, the loss of structural integrity of biodegradable plastics during biodegradation produces interim microplastic fragments. It is currently not known which parameters govern fragmentation kinetics: chemical structure, physical shape, and composite layers, or composting conditions may all be relevant. Here we investigated the influence of physical shape on the fragmentation of a polyester blend during laboratory tests simulating industrial composting. Methods previously validated on micronized granules as model shape were applied to shapes that better represent consumer products, such as micronized thin films and shredded plastic-coated paper cups. The peak interim number of detected fragments, which are between 3 and 2000 µm, ranked highest for micronized films, lower for micronized plastic granules, and even lower for coated paper cups. The layered structure of polyester on cellulose may thus have stabilized the biodegrading polyester compound against fragmentation. For thin films, fragment counts dissipated with halftime of 2.5 days, and less than 10–8% of the initially added polyester mass was detected in fragments between 3 and 25 µm at the last sampling time point. The physical shape and multilayer structure of the polymer-containing product were found to be decisive for fragmentation kinetics, indicating that tests on micronized polymer granules might not be representative of the release mechanism of fragments from consumer products containing plastic coatings.
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