ABSTRACT This study presents a novel hybrid roughness configuration for solar heat collectors (SHCs), combining wired roughness and protrusion rib roughness to address the global demand for sustainable energy solutions. By leveraging wired roughness to induce localized turbulence near the absorber plate and protrusion ribs to disrupt the laminar sublayer without adding significant material mass, the proposed design enhances thermal performance while minimizing environmental and economic costs. The experimental investigation evaluates the effects of relative roughness width (W/w), gap width (d/e), and relative rib height (e/D) on the Nusselt number (Nu), friction factor (f), and thermohydraulic performance parameter (THPP). Results highlight the optimal configuration of W/w = 5, d/e = 4, and e/D = 0.045, achieving a maximum THPP of 3.20 at a Reynolds number of 19,000. This configuration significantly improves heat transfer efficiency while maintaining hydraulic resistance within acceptable limits, offering a sustainable and cost-effective pathway to enhanced solar thermal energy systems. These findings provide a robust framework for advancing SHC technology, aligning with global sustainability goals by promoting renewable energy utilization and reducing dependence on fossil fuels.
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