Surface Roughness Research Articles

Epidemiology of marine turtle fibropapillomatosis and tumour-associated chelonid alphaherpesvirus 5 (ChHV5; Scutavirus chelonidalpha5) in North-Western Mexico: a scoping review implementing the one health approach.

Fibropapillomatosis (FP) - tumour-associated chelonid alphaherpesvirus 5 (ChHV5; Scutavirus chelonidalpha5) - is a disease that affect marine turtles around the world, and characterized by the formation of cutaneous tumours that can appear anywhere on the body. We carried out a thorough literature search (from 1990 to 2024) in the feeding sites of North-western Mexico, a region that hosts important habitats for feeding, development, and reproduction for five of the seven existing sea turtle species. We found 18 reports recording a total of 32 cases of FP and/or ChHV5/Scutavirus chelonidalpha5 in coastal and insular areas of North-western Mexico. Baja California Sur resulted with the highest number of cases (75%). While the first case of ChHV5/Scutavirus chelonidalpha5 infection was reported in 2004, the presence of FP tumours was reported in 2014 and became more frequent between 2019 and 2024. The affected species were black, Chelonia mydas (50%), olive ridley, Lepidochelys olivacea (46.8%) and loggerhead turtles, Caretta caretta (3.2%). Tumours occurred mainly in anterior flippers (46.1%) and neck (22.5%), and most had a nodular and verrucous appearance with a rough surface. In the study region, there is a potential sign of the emergence of the ChHV5/Scutavirus chelonidalpha5 infections and FP disease during the last 20 years, with a rapid increase during the last 10 years. As long as infections by ChHV5/Scutavirus chelonidalpha5 and the prevalence of the FP disease may be potentially influenced by anthropogenic activities, a One Health approach is needed to understand and improve sea turtles' health.

Influence of substrate surface roughness on the adhesion of magnetron sputtered Cr coating

Cr coatings were deposited on both the polished and rough substrate using DC magnetron sputtering. The influence of substrate surface roughness on the morphology, crystalline phase and mechanical properties of the coatings were analyzed. The results showed that surface roughness had a significant effect on the surface morphology of the coating, as the coating inherited the surface morphology of the substrate. Surface roughness before and after coating for the polished and rough surfaces were 0.054–0.046 and 0.107–0.563[Formula: see text][Formula: see text]m, respectively. The hardness and Young’s modulus of the coating deposited on the polished surface were 5.5 and 188.6[Formula: see text]GPa, respectively, while the mechanical properties of the coating deposited on the rough surface are about the same. The results showed that the adhesion of the coating can be improved by appropriately increasing the surface roughness.

Fatigue strength improvement of aluminum alloy with surface defect by ball burnishing

AbstractBall burnishing (BB) is a surface finishing process that involves moving the tool while pressing it against the workpiece under rolling contact. We investigated the effects of BB on the fatigue strength of an aluminum alloy with a semicircular slit simulating an initial surface defect. After performing BB under a typical condition, compressive residual stress was induced to a depth of 0.4 mm, with a reduction in surface roughness by 81%. Consequently, the fatigue strength increased by 22%. BB prevented the fatigue strength reduction caused by the 0.1 mm deep slit. The result indicated that BB could render the below 0.1 mm deep surface defect harmless in terms of fatigue strength. The maximum depth of surface defect that can be rendered harmless is 0.18 mm according to fracture mechanics, which is in agreement with the experimental results.

Effect of PVDF, HA, and AgNO3 Annealing on β-Phase, Optical, and Mechanical Properties

Typically, polymer composites and ceramics are used to create biosensors. Materials with properties that are ideal for biosensors and chemical sensors include AgNO3 (silver nitrate), PVDF (polyvinylidene fluoride), and HA (hydroxyapatite). Polyvinylidene fluoride (PVDF) polymer has been widely used in several applications because of its well-known superior ferroelectric characteristics and biocompatibility. The brittleness and low bending strength of hydroxyapatite limit its applicability. Several HA and polymer composite formulations have been developed to compensate for HA’s mechanical weakness. The final product contains a significant amount of HA, making HA/polymer composites highly biocompatible. When the right amount of silver is deposited, the maximum piezoelectric activity is generated, and silver nitrate has antimicrobial properties. The non-toxic solvent DMSO (dimethyl sulfoxide) and the solvent casting method were chosen for the preparation of the film. Surface roughness was chosen to measure the Str and Sdr properties of the thin film. For liquid preparation, the multifractal spectra analysis was chosen for each sample. SEM was used to examine the samples morphologically. EDX and mapping analyses were presented for chemistry distribution in the samples.

The modified pomegranate peel as an economical and highly effective adsorbent for malachite green dye removal from wastewater

This research investigated the ability of acid-modified pomegranate peel to remove malachite green (MG) dye from aqueous solutions. Pomegranate peel, an abundant agricultural byproduct, was modified using hydrochloric acid to enhance its adsorption capacity. The effects of parameters like particle size, pH, initial MG concentration, contact time, temperature and adsorbent dosage on the dye removal efficiency were studied. Under optimized conditions of pH 8, 40 min contact time, 25°C temperature and 0.01 g/ml adsorbent dose with 5 mg/L MG solution, about 72478396.8 % dye removal was achieved. Kinetic data fitted well to the pseudo-second order model, indicating chemisorption with electrostatic interactions governing the adsorption. Equilibrium data were best described by the Temkin isotherm model, suggesting a heterogeneous binding energy distribution. Thermodynamic calculations revealed the exothermic and spontaneous nature of MG adsorption. FTIR analysis confirmed introduction of functional groups like carboxyl, amine and alkyl groups on the adsorbent surface after acid modification, enabling interactions with dye cations. SEM images displayed increased surface roughness and porosity for the modified biosorbent relative to the raw form. The acid-modified pomegranate peel proved to be an economical, eco-friendly and effective adsorbent for removing the hazardous cationic dye MG from wastewater. The findings support agricultural waste valorization for environmental remediation applications.

SURFACE PROPERTY CNHANCEMENT OF Al‐Si‐Cu ALLOY COATING BY FAST MULTIPLE ROTATION ROLLING

In this study, the effect of high rotational speed fast multiple rotation rolling (FMRR) on the microstructure, mechanical properties, and wear resistance of an Al‐Si‐Cu alloy coating friction surfaced on AA1050 aluminum alloy was investigated. The FMRR process was performed at a rotational speed of 3000 rpm with traverse speeds of 50, 80, 110, and 140 mm/min. The microstructure, mechanical properties, and wear resistance were examined by optical microscope, scanning electron microscope, electron backscatter diffraction (EBSD), transmission electron microscope (TEM), nanoindentation test, microhardness test, and pin‐on‐disc wear test. The results showed that as the traverse speed increased from 50 to 140 mm/min, surface roughness decreased from 6.3±0.3 to 3.2±0.2 µm. Additionally, with the increase in traverse speed, the coating height increased from 3.8±0.3 to 4.7±0.4 mm, while the coating width decreased from 37.1±1.1 to 25.4±1.3 mm. Furthermore, as the traverse speed increased from 50 to 140 mm/min, the average hardness of the FMRR processed layer increased from 5.6±0.6 to 10.2±0.6 GPa. At a traverse speed of 140 mm/min, the wear resistance of the FMRR processed layer increased by 20% compared to the Al‐Si‐Cu alloy consumable rod.This article is protected by copyright. All rights reserved.

Development and parametric study of reversible motion-wire electrochemical spark machining (RM-WECSM) setup for micro-width curve profile cutting on Al2O3 epoxy nanocomposites

The development of wire electrochemical spark machining setup is always challenging in the form of industrial viable for machining advanced engineering materials such as polymer nanocomposites, quartz, glass, ceramics, etc. Because of some drawbacks associated with it, like irregularity in kerf width, poor surface finish, no spark formed at high wire velocity, wire breaking at high voltage, etc. In the present work, a newly developed hybrid machining process that is reversible motion-wire electrochemical spark machining (RM-WECSM) has been developed for curve profile cutting, especially on non-conducting workpieces such as aluminum oxide epoxy nanocomposite of 3.5 mm thickness. The effect of NaOH concentration, applied voltage, reversible wire velocity, pulse on-and-off time, on material removal rate and average surface roughness have been studied using a one-parameter-at-a-time approach. Sparking occurred from the electrolyte surface to 10 mm above the electrolyte surface to cut the workpiece. The spark length is equal to the workpiece thickness. A continuous, stable spark has been formed at a high reversible wire velocity (19.8 m/min). Simultaneously, self-electrolyte flow has been generated, due to which melted materials have been washed out of the cut-surface and provided the smooth (1.987 µm) cut-surface of the workpiece. The maximum MRR is found as 1.63 mg/min. Thermal cracks, heat-affected zones and recast layers were not found on the curve cut-surface, and it was analyzed by a field emission scanning electron microscope.

Wear-Resistant Low-friction Atmospheric Pressure Plasma Spray Coatings for Sustainable (Bio-based Recyclable) Materials

Coatings from polyetheretherketone (PEEK), polyamide 12 (PA12), molybdenumdisulfide (MoS2), zinc (Zn), and graphite (C) powder mixtures were deposited on PA6, PA12, and PEEK substrates by an atmospheric pressure plasma (APP) spray jet system. Several tenth of µm thick coatings on PA6 and PA12 substrates result in an almost halved surface roughness Ra ~8 µm, Rq ~10 µm and Rz ~60 µm, whereas a significant increase of all surface roughness parameters is observed for PEEK substrates (Ra < 1 µm → 4 µm, Rq < 1 µm → 5 µm, Rz < 5 µm → 20 µm). The surface roughness, powder composition, and selected APP process parameter strongly influence the coefficient of friction (COF) and specific wear rate ki of the APP coatings in rotational ball-on-disc tribological testing. The COF of PA12/MoS2/C coatings on PA6 substrates manufactured by selective laser sintering (SLS) is ~0.2 after 628 m sliding distance, resulting in a very low calculated ki of 6.3 × 10−7 mm3/Nm. A similarly low COF and ki was observed for PEEK coatings deposited at a current of 75 A and 60 mm jet–substrate distance on SLS PA12 substrate. Although the COF of Zn/C/MoS2 coatings on PEEK drops down below 0.1 after 1884 m sliding distance under nitrogen atmosphere the corresponding ki of 5.6 × 10−5 mm3/Nm is higher. Still all calculated specific wear rates are significantly lower than the reported values of polyamide-polytetrafluorethylene (PTFE)-polyethylene composites (1.9–8.0 × 10−2 mm3/Nm) and partly even outperform PEEK-PTFE composites (1.0 × 10−7–2.5 × 10−6), currently applied in demanding wear regimes.

Understanding the fatigue behaviour of Ti–6Al–4V manufactured via various additive processes

Additive Manufacturing (AM) is receiving widespread attention from both industry and academia who are looking to benefit from the numerous advantageous possibilities that AM processes have to offer, such as the potential to design and produce highly complex bespoke geometries with minimal material wastage. Yet, despite this, AM also has some drawbacks. Some of the most significant include the presence of process-induced defects and the inherent surface roughness of an AM built component, both of which can have a considerable influence on the mechanical properties of the final product. This research will investigate the role of an as-built surface on the fatigue properties of AM Ti–6Al–4V manufactured by electron beam melting (EBM), laser powder bed fusion (L-PBF) and laser metal deposition with wire (LMD-w). Fatigue results have been generated alongside advanced surface profilometry, microstructural, defect and fractographic analyses that have revealed that whilst the surface roughness in the majority of instances is the primary factor impacting the fatigue performance on AM material, it cannot be considered alone. It was found that the inherent as-built (AB) surface finish was significantly different across the various AM processes, inducing a range of effective stress concentrations and thus, a contrasting impact on the resulting fatigue performance. Results from each variant have been compared against a machined and polished equivalent, to provide a further consideration as to whether the as-built surface would be suffice from a time and economical viewpoint. Statistical analysis of the generated results also allowed for an extrapolation of predicted fatigue lives in the very high cycle regime for the alternative AM Ti–6Al–4V variants.

Surfalize: A Python Library for Surface Topography and Roughness Analysis Designed for Periodic Surface Structures

Surface roughness measurement is an integral part of the characterization of microtextured surfaces. Multiple established software packages offer the calculation of roughness parameters according to ISO 25178. However, these packages lack a specific set of features, which we hope to address in this work. Firstly, they often lack or have limited capabilities for automated and batch analysis, making it hard to integrate into other applications. Secondly, they are often proprietary and therefore restrict access to some potential users. Lastly, they lack some capabilities when it comes to the analysis of periodic microtextured surfaces. Namely, common parameters such as the peak-to-valley depth, spatial period and homogeneity cannot be calculated automatically. This work aims to address these challenges by introducing a novel Python library, Surfalize, which intends to fill in the gaps regarding this functionality. The functionality is described and the algorithms are validated against established software packages or manual measurements.

Terahertz-based optoelectronic properties of ZnS quantum dot-polymer composites: For device applications

Terahertz (THz) technology integration with nanomaterials is receiving excellent attention for next-generation applications, including enhanced imaging and communication. The excellent optical properties in THz domain can lead to preparation of low-cost CMOS camera which can convert THz radiation into optical signal in very efficient manner. In the present study, we have studied the properties of Zinc Sulfide quantum dots (ZnS QDs) embedded with Polyvinyl Alcohol (PVA) composites films using THz Signal at room temperature. The optical characterizations such as refractive index, absorption coefficients and dielectric constants of these samples were measured in the 0.1–2.0 THz range. Additionally, optical impedance, surface roughness, and reflection coefficient in TE and TM mode between 0.1 and 2.0 THz range were determined for these samples based on surface roughness-based reflection and scattering properties. The surface roughness factor was used to measure the optical impedance of the ZnS QDs based polymer films. The measured values of the absorption coefficient at 266 nm are compared with THz radiation, and the refractive indices of these samples range from 1.75 to 2.0. Finally, these samples were subjected to UV light excitation (λexe = 266 nm) of 0.15 ns duration and 400 nm for the fluorescence and corresponding life time measurements. We observed two numbers of fluorescence lines in nanosecond based excited domain whereas 400 nm excitation-based fluorescence life time lies between 13.8–11.39 ns range along with shift in fluorescence lines between 538.7 to 560.7 nm, respectively.

H2O2 as an oxidizing agent to suppress coking in steam reforming of acetic acid

Coke formation and associated catalyst deactivation is a bottle-neck issue in steam reforming of most organics. Except catalyst development, introducing oxidizing agent to gasify coke or precursors of coke in steam reforming is an alternative solution. Herein, instead of using air for oxidization, hydrogen peroxide (H2O2) was used for oxidizing coke formed in steam reforming of acetic acid over Ni/SBA-15 catalyst. The rationale was that H2O2 did not dilute the hydrogen stream, due to decomposition of H2O2 to only O2 for oxidization and H2O for reforming. The results showed that the oxidization reactions induced by H2O2 formed more CO2 and CO but slightly decreased H2 production. The in-situ IR measurement of steam reforming confirmed formation of more carbonyl-containing intermediates with H2O2 presence, which were easier to be further gasified via oxidization. This resulted in substantial decrease of coking (19.5 % (percentage in spent catalyst) versus 42.4 % in steam reforming without H2O2). Furthermore, H2O2 mainly oxidized aliphatic structures in nascent coke formed, forming mainly catalytic coke of highly aromatic nature, higher thermal stability, higher resistivity towards oxidization, higher crystallinity, higher hydrophobicity, but lower ratios of olefinic C = C to aromatic C = C. Furthermore, oxidization reactions led to the coke in form of carbon nanotubes with rough surfaces and irregular structures. Moreover, H2O2 also induced a cycle of oxidization-reduction of metallic nickel in Ni/SBA-15 in the reforming.

On surface texture evolution in abrasive flow machining

ABSTRACT Abrasive Flow Machining (AFM) is highly effective for precise surface control and finishing. The process’s material removal mechanism significantly impacts surface quality, especially in complex parts. However, little research addresses how initial micro-surface textures affect AFM outcomes. This study prepared four types of initial surface profiles and machined them using various abrasive media particle sizes. The rheology of the abrasive media was analyzed, with a custom guide restricting the fluid domain to create gradient flow changes. Both experimental and simulated one-way and two-way AFM processes were conducted. Results demonstrated that the material removal efficiency improved according to an enhanced version of Preston’s equation for flat surfaces. Initial surface textures exerted more influence on material removal than anticipated. All abrasive media sizes yielded uniform surface quality, with surface roughness improvements exceeding 80%. Larger initial surface textures experienced greater material removal. Chemical element analysis confirmed the AFM process is contamination-free.

Microscopic investigation on micro electric discharge milling of AA6063-SiC composites

Metal matrix composites (MMC) have found applications in places where the utilization of conventional materials is limited. This also includes areas of micro- and meso-applications. However, micromachining of metal matrix composites by conventional methods poses difficulties due to the heterogeneous nature of the material and the presence of hard reinforcement particles. Micro-ED milling is a versatile micromachining process used to machine hard engineering materials. It employs a simple cylindrical cross-section tool, which is rotated and fed in predefined paths to generate intricate 3D features with good dimensional accuracy and surface finish. In order to study the machining performance of micro-ED milling process on metal matrix composites, micro-ED milling of AA6063-4 wt.% SiC composite fabricated by ultrasonic-assisted stir casting was carried out. The tool feed rate and tool rotation speed are important parameters as they aid in debris evacuation and influence material removal. So, the effect of tool feed rates, tool rotation speeds and discharge energies on the surface morphology and surface roughness of the machined channels were studied. The surface roughness parameters, namely Sa and Sq, were considered for the study. The least surface roughness, Sa and Sq, was observed at 2 µm/s for all the investigated discharge energies.

The impact of atmospheric air plasma treatment on the polyfunctional end-use polyester fabric using new synthetic pyrazole dye

Before gluing, bonding, and painting, a variety of materials' surfaces can be modified using the widely used plasma treatment technique. These materials include plastics, glass, metals, and wood. Materials' physical and chemical properties are changed in an environmentally responsible way to enhance or confer particular qualities. The recently used technology known as low-temperature atmospheric pressure plasma (LTAPP) allows heat-sensitive materials to be surface modified in a simple, one-step process. Polymer-based materials are frequently surface modified using LTAPP treatment to improve adhesion, printability, and surface sterility. Polyester's superior mechanical and physical qualities have led to its widespread use as a technical textile and garment material in the form of fibers, films, and plastics. Its limited versatility in terms of end use has been caused by its poor surface properties as the hydrophobic nature of polyester surface, roughness, the crystallinity, and lack of dyeability which are the main drawback restricting its use in different textile applications especially during wet treatments unlike natural fibers. In order to increase the fabric's hydrophilicity and dyeability, the surface of a polyester fabric was altered in this study using atmospheric pressure plasma treatment with atmospheric plasma jet and dielectric barrier discharge (APJ-DBD) technology in air. The primary obstacles in making dielectric barrier discharge (DBD) plasma treatment suitable for industrial purposes are the extended duration of treatment and the utilization of elevated voltage levels. The combination between the atmospheric plasma jet and the dielectric barrier discharge reduces the optimal treatment time to 1 min and the applied voltage to 3.3 kV. After being exposed to oxygen plasma species for a brief period of time (between 30 and 300 s), and were analyzed using an X-ray diffraction machine, an X-ray photoelectron spectroscopy (XPS), static contact angle, and a scanning electron microscope (SEM) to investigate changes in the morphology and chemical nature of the surface, respectively. Fabric wettability increased as a result of plasma treatment, which also increased the fabric's surface roughness, as demonstrated by SEM and X-ray diffraction. The contact angle decreases by increasing the treatment time. The dyeability of untreated and plasma-treated samples was examined with respect to washing, rubbing, perspiration, sublimation, and light fastness. Additionally, color strength was examined. Adequately, compared to the untreated fabric, polyester treated with plasma showed improved dyeing performances. The technical reactivity of poly (ethylene-terephthalate) (PET) fabrics was found to be effectively increased by atmospheric air plasma treatment, creating new avenues for surface modification in light of the expanding environmental and energy-saving concerns.

Flexible and Mechanically Robust Nanofiber Membrane with Candle Soot-Induced Rough Surface for Organic Liquid Separation

Flexible and Mechanically Robust Nanofiber Membrane with Candle Soot-Induced Rough Surface for Organic Liquid Separation

Understanding the effects of cutting conditions on vibrations, surface integrity, machining temperature and tool wear mechanisms in end milling of AISI D2 Steel

The study explores vibrations, and thermal and tool wear (TW) mechanisms during dry end milling of AISI D2 steel employing two-, four-, and six- flute designs of TiAlN-PVD coated carbide end mill cutting tools. Because of multi-physics interactions in machining zone, supervised machine learning is used to understand TW, machining vibrations (MV), surface roughness (Ra) and the temperature of machining zone (TMZ), and to correlate the surface characteristics. A dedicated full factorial design of experiments campaign involving flutes (Fn), feed rate (Fr), and depth of cut (Doc) as variables is carried out to learn tool-workpiece interfacial characteristics. Results revealed that MV, Ra, TMZ and TW improved 57.82 %, 87.11 %, 79.22 % and 79.40 %, respectively at Fn = 6, Fr = 300 mm/min and Doc = 0.5 mm. Supervised machine learning (neural networks) and non-dominated sorting genetic algorithm (NSGA-II) based results showed reduction in vibrations by 89.84 %, Ra 97.39 %, tool-workpiece interaction temperature by 56.86 % and TW by 57.07 % by understanding mechanistic correlations of machining parameters with performance metrics.

Interface-Mediated Neurogenic Signaling: The Impact of Surface Geometry and Chemistry on Neural Cell Behavior for Regenerative and Brain-Machine Interfacing Applications.

Nanomaterial advancements have driven progress in central and peripheral nervous system applications such as tissue regeneration and brain-machine interfacing. Ideally, neural interfaces with native tissue shall seamlessly integrate, a process that is often mediated by the interfacial material properties. Surface topography and material chemistry are significant extracellular stimuli that can influence neural cell behavior to facilitate tissue integration and augment therapeutic outcomes. This review characterizes topographical modifications, including micropillars, microchannels, surface roughness, and porosity, implemented on regenerative scaffolding and brain-machine interfaces. Their impact on neural cell response is summarized through neurogenic outcome and mechanistic analysis. The effects of surface chemistry on neural cell signaling with common interfacing compounds like carbon-based nanomaterials, conductive polymers, and biologically inspired matrices are also reviewed. Finally, the impact of these extracellular mediated neural cues on intracellular signaling cascades is discussed to provide perspective on the manipulation of neuron and neuroglia cell microenvironments to drive therapeutic outcomes.

PH-Sensitive Hydrogels Fabricated with Hyaluronic Acid as a Polymer for Site-Specific Delivery of Mesalamine.

Hydrogels with the main objective of releasing mesalamine (5-aminosalicylic acid) in the colon in a modified manner were formulated in the present work using a free-radical polymerization approach. Different ratios of hyaluronic acid were cross-linked with methacrylic and acrylic acids using methylenebis(acrylamide). The development of a new polymeric network and the successful loading of drug were revealed by Fourier transform infrared spectroscopy. Thermogravimetric analysis demonstrated that the hydrogel was more thermally stable than the pure polymer and drug. Scanning electron microscopy (SEM) revealed a rough and hard surface which was relatively suitable for efficient loading of drug and significant penetration of dissolution medium inside the polymeric system. Studies on swelling and drug release were conducted at 37 °C in acidic and basic conditions (pH 1.2, 4.5, 6.8, and 7.4, respectively). Significant swelling and drug release occurred at pH 7.4. Swelling, drug loading, drug release, and gel fraction of the hydrogels increased with increasing hyaluronic acid, methacrylic acid, and acrylic acid concentrations, while the sol fraction decreased. Results obtained from the toxicity study proved the formulated system to be safe for biological systems. The pH-sensitive hydrogels have the potential to be beneficial for colon targeting due to their pH sensitivity and biodegradability. Inflammatory bowel disease may respond better to hydrogel treatment as compared to conventional dosage forms. Specific amount of drug is released from hydrogels at specific intervals to maintain its therapeutic concentration at the required level.

Effect of forward and reverse cutting on tool wear behavior in ultrasonic vibration-assisted milling of 3D needle-punched C/SiC composites

C/SiC composites have excellent mechanical properties such as high specific strength and high temperature resistance, and are widely used in aerospace fields. However, due to its special structure and material properties, the tool wear is severe when machining with conventional methods, and the processing quality is poor. The purpose of this paper is to reveal the progressive wear behavior, wear mechanism of the tool, and its effect on machining performance in conventional milling (CM) and ultrasonic vibration-assisted milling (UVM) of C/SiC composites under forward fiber cutting (FC) and reverse fiber cutting (RC). The material removal and heat transfer models were established, and the stress distribution characteristics of cutting -edge were analyzed by finite element method (FEM). Combined with the wear morphology, cutting heat, and cutting force, the tool wear behavior and mechanism in UVM and CM under FC and RC were studied, and their effects on machining quality were analyzed. The results show that there are great differences in heat transfer and removal process between FC and RC. In UVM, the introduction of ultrasonic vibration reduces the adhesion of fine chips, weakens the strong friction and scratching between the hard chips and the cutting -edge, and alleviates the tool wear. The flank wear VB and cutting -edge wear area WA in RC are larger than those in FC, the abrasive wear is intensified, the material even peeling under mechanical shock, and the adhesive wear is more serious. When the tool wear intensifies to a certain extent, the difference of the cutting process caused by mechanical anisotropy of C/SiC composites is weakened, and the surface micro-defects and surface roughness Sa change little under FC and RC. This research contributes to the realization of high-quality and low-cost processing of C/SiC composites.