A new reduction method named a “two solvents” reduction technique was developed for incorporation of nanoscale zero-valent iron particles (NZVIs) inside the channels of SBA-15 silica rods under mild conditions. The resulting NZVIs/SBA-15 composites were compared with the ones prepared by the conventional liquid phase reduction method in structure, morphology and reactivity. All the samples were characterized by X-ray diffraction (XRD), N2 adsorption–desorption isotherms, transmission electron microscopy (TEM) and all-direct-reading plasma atomic emission spectrometry (ICP-AES). Results showed that abundant ultrasmall zero-valent iron particles were synthesized and well dispersed in the mesopores of SBA-15 silica rods by the new reduction technique, whereas larger iron particles were supported and aggregated on the surface of the silica rods by conventional reduction method. Batch experiment demonstrated that NZVIs incorporated inside the silica channels had higher reactivity for the removal of Cr(VI) in aqueous solution than those supported on the surface.
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