The construction industry faces a growing demand for eco-friendly practices. This study explores the viability of incorporating quarry waste and rice husk ash (RHA) as partial replacements for cement and river sand in masonry block production. The research investigates the combined effect of these waste materials on the critical characteristics of cement blocks, including physical properties, mechanical behaviour, and resistance to environmental degradation. A cost-benefit analysis also considers economic, environmental, and societal factors. Replacing river sand with quarry waste in the mortar mix resulted in higher density and improved impact resistance. Also, it exhibited lower water absorption and early-age strength than the river sand. Partial cement replacement with RHA yielded positive results at lower incorporation levels. Up to 20% RHA content enhanced compressive and flexural strength while reducing embodied energy and CO₂ emissions. However, higher RHA replacements negatively affected these properties. The optimal balance between cost-effectiveness, environmental benefits, and structural performance was achieved with a combination of 20% RHA and complete quarry waste replacement. This approach offers a sustainable and potentially cost-saving alternative for conventional masonry block production. This research demonstrates the potential of utilizing waste materials in construction while promoting eco-friendly practices and responsible waste management in the industry.
Read full abstract