Innovative early age mechanical properties of 3D printable mortar enhanced with SBR latex and kaolin

Abstract

As the global population has continued to grow, the costs and environmental issues associated with traditional construction materials like cement and river sand have become increasingly problematic. This study explores the innovative enhancement of early-age mechanical properties of 3D-printable mortar through the incorporation of Styrene-Butadiene Rubber (SBR) latex and kaolin. Various sands (Lawrencepur, Chenab, and Ravi) were tested at 120 min for compressive stress, direct shear strength, Young’s Modulus, and Shear Modulus. Lawrencepur Sand exhibited the highest compressive stress (206.75 kPa) and shear strength (74.60 kPa), followed by Chenab Sand and Ravi Sand. Young’s Modulus values were highest in Lawrencepur Sand (7.93 MPa), indicating superior stiffness, while Shear Modulus was highest in Chenab Sand (3.79 MPa). Ravi Sand, despite lower mechanical strengths, was found optimal for printable mortar due to its fine particle size and desirable texture. The incorporation of SBR latex and kaolin resulted in reduced maximum deflection and enhanced load-bearing capacity over time, with Lawrencepur Sand containing 99.64% sand particles and minimal silt bearing the ultimate load effectively. This study highlights the potential of SBR latex and kaolin in improving the early-age mechanical properties and suitability of sands for 3D-printable mortar, providing a balance between mechanical performance and printability.