Rigid Electronics Research Articles

A Universal Biocompatible and Multifunctional Solid Electrolyte in p-Type and n-Type Organic Electrochemical Transistors for Complementary Circuits and Bioelectronic Interfaces.

The development of soft and flexible devices for collection of bioelectrical signals is gaining momentum for wearable and implantable applications. Among these devices, organic electrochemical transistors (OECTs) stand out due to their low operating voltage and large signal amplification capable of transducing weak biological signals. While liquid electrolytes have demonstrated efficacy in OECTs, they limit its operating temperature and pose challenges for electronic packaging due to potential leakage. Conversely, solid electrolytes offer advantages such as mechanical flexibility, robustness against environmental factors, and ability to bridge the interface between rigid dry electronics systems and soft wet biological tissues. However, few systems have demonstrated generality and compatibility with a wide range of state-of-the-art organic mixed ionic-electronic conductors (OMIECs). This paper introduces a highly stretchable, flexible, biocompatible, self-healable gelatin-based solid-state electrolyte, compatible with both p- and n-type OMIEC channels while maintaining high performance and excellent stability. Furthermore, this nonvolatile electrolyte is stable up to 120°C and exhibits high ionic conductivity even in dry environment. Additionally, an OECT-based complementary inverter with a record-high normalized-gain of 228 V-1 and a corresponding ultralow static power consumption of 1 nW is demonstrated. These advancements pave the way for versatile applications ranging from bioelectronics to power-efficient implants.

Highly robust soft-rigid connections via mechanical interlocking for assembling ultra-stretchable displays

Stretchable electronic circuits can seamlessly conform to irregular and dynamic surfaces with high integration. However, current stretchable configurations typically have limited stretchability due to the lack of robust connections between soft interconnects and rigid electronics. Here, we printed highly stretchable metal–polymer conductors on thermoplastic elastomers as interconnects. We developed electronic vests with porous surfaces for rigid electronics and introduced polyester hot-melt adhesives to strengthen connections between soft interconnects and rigid electronics. After thermal bonding, the adhesive penetrates the porous surface of electronic vests, creating a mechanical interlock and providing an adhesion force of 8.34 N/cm for the connection (3× higher than conductive adhesives). Thus, rigid electronics of different sizes and different pin counts can form strong connections to soft interconnects, achieving a maximum strain tolerance of ~700% (10× higher than conductive adhesives). We achieved highly integrated ultra-stretchable displays that can withstand stretching up to 220% without dead pixels.

Multifunctional Conductive Hydrogel Interface for Bioelectronic Recording and Stimulation.

The past few decades have witnessed the rapid advancement and broad applications of flexible bioelectronics, in wearable and implantable electronics, brain-computer interfaces, neural science and technology, clinical diagnosis, treatment, etc. It is noteworthy that soft and elastic conductive hydrogels, owing to their multiple similarities with biological tissues in terms of mechanics, electronics, water-rich, and biological functions, have successfully bridged the gap between rigid electronics and soft biology. Multifunctional hydrogel bioelectronics, emerging as a new generation of promising material candidates, have authentically established highly compatible and reliable, high-quality bioelectronic interfaces, particularly in bioelectronic recording and stimulation. This review summarizes the material basis and design principles involved in constructing hydrogel bioelectronic interfaces, and systematically discusses the fundamental mechanism and unique advantages in bioelectrical interfacing with the biological surface. Furthermore, an overview of the state-of-the-art manufacturing strategies for hydrogel bioelectronic interfaces with enhanced biocompatibility and integration with the biological system is presented. This review finally exemplifies the unprecedented advancement and impetus toward bioelectronic recording and stimulation, especially in implantable and integrated hydrogel bioelectronic systems, and concludes with a perspective expectation for hydrogel bioelectronics in clinical and biomedical applications.

Fabrication of in situ polymerized polyaniline‐based functional nanofibrous structures for flexible electromechanical devices

AbstractRecently, flexible electromechanical devices (EMDs) emerged as alternatives to rigid electronics, promoting polymeric materials over traditional semiconductors. This study develops EMDs using conductive nanofibrous membranes of thermoplastic polyurethane (TPU), polyaniline (PANI), and multi‐walled carbon nanotubes (MWCNTs) in various structures. The fabrication technique included the combination of electrospinning and in situ polymerization to create random and aligned conductive membranes. Morphological, mechanical, thermomechanical, and electrical characterizations were conducted to assess their potential in EMDs applications. Mechanical testing revealed that, in comparison to aligned pure TPU mats, aligned TPU/PANI and TPU/MWCNTs/PANI membranes exhibited maximum strains of 26% and 19%, respectively. Meanwhile, randomly oriented mats, TPU/PANI and TPU/MWCNTs/PANI demonstrated maximum strains of 18% and 27%, respectively. Moreover, incorporating PANI and/or MWCNTs increased the Young's modulus. Thermogravimetric analysis showed thermal stability up to 250°C for all mats, with TPU/PANI mats demonstrating superior stability. Dynamic mechanical analysis revealed that PANI incorporation increased the storage modulus from 119 and 180 MPa to 2012 and 1367 MPa for aligned and random mats, respectively, compared with pure TPU mats. The combination of MWCNTs and PANI yielded moduli of 1501 and 1096 MPa, respectively. All conductive mats exhibited symmetric ohmic behavior, with conductivities varying based on orientation and composition. Specifically, TPU/PANI and TPU/MWCNTs/PANI mats exhibited conductivities of 0.83 and 1.78 S/cm for aligned mats, and 0.35 and 0.67 S/cm for random mats, respectively. Pure TPU, on the other hand, displayed a conductivity of 1.8 × 10−10 S/cm, indicating a significantly lower conductivity compared with the other mats.

Monolithically Defined Wireless Fully Implantable Nervous System Interfaces.

Evolution of implantable neural interfaces is critical in addressing the challenges in understanding the fundamental working principles and therapeutic applications for central and peripheral nervous systems. Traditional approaches utilizing hermetically sealed, rigid electronics and detached electrodes face challenges in power supply, encapsulation, channel count, dispersed application location, and modality. Employing thin-film, wirelessly powered devices is promising to expand capabilities. Devices that forego bulky power supplies, favoring a configuration where electronics are integrated directly onto thin films, reduce displacement volumes for seamless, fully implantable interfaces with high energy availability and soft mechanics to conform to the neuronal target. We discuss 3 device architectures: (1) Highly miniaturized devices that merge electronics and neural interfaces into a single, injectable format; (2) Interfaces that consolidate power, computation, and neural connectivity on a thin sheet applied directly to the target area; (3) A spatially dislocated approach where power and computation are situated subdermally, connected via a thin interconnect to the neural interface.Each has advantages and constraints in terms of implantation invasiveness, power capturing efficiency, and directional sensitivity of power delivery. In powering these devices, near-field power delivery emerges as the most implemented technique. Key parameters are size and volume of primary and secondary antennas, which determine coupling efficiency and power delivery. Based on application requirements, ranging from small to large animal models, subjects require system level designs. Material strategies play a crucial role; monolithic designs, with materials like polyimide substrates, enable scalability with high performance. This contrasts with established hermetic encapsulation approaches that use a stainless steel or titanium box with passthroughs that result in large tissue displacements and prohibit intimate integration with target organ systems. Encapsulation, particularly with parylene, enables longevity and effectiveness; more research is needed to enable human lifetime operation. Implant-to-ambient device communication, focusing on strategies compatible with well-established standards and off-the-shelf electronics, is discussed with the goal of enabling seamless system integration, reliability, and scalability. The interface with the central nervous system is explored through various wireless, battery-free devices capable of both stimulation (electrical and optogenetic) and recording (photometric and electrochemical). These devices show advanced capabilities for chronic studies and insights into neural dynamics. In the peripheral nervous system, stimulation devices for applications, such as spinal and muscle stimulation, are discussed. The challenges lie in the mechanical and electrochemical durability. Examples that successfully navigate these challenges offer solutions for chronic studies in this domain. The potential of wireless, fully implantable nervous system interfaces using near field resonant power transfer is characterized by monolithically defined device architecture, providing a significant leap toward seamless access to the central and peripheral nervous systems. New avenues for research and therapeutic applications supporting a multimodal and multisite approach to neuromodulation with a high degree of connectivity and a holistic approach toward deciphering and supplementing the nervous system may enable recovery and treatment of injury and chronic disease.

Ultrathin damage-tolerant flexible metal interconnects reinforced by in-situ graphene synthesis

Conductive patterned metal films bonded to compliant elastomeric substrates form meshes which enable flexible electronic interconnects for various applications. However, while bottom-up deposition of thin films by sputtering or growth is well-developed for rigid electronics, maintaining good electrical conductivity in sub-micron thin metal films upon large deformations or cyclic loading remains a significant challenge. Here, we propose a strategy to improve the electromechanical performance of nanometer-thin palladium films by in-situ synthesis of a conformal graphene coating using chemical vapor deposition (CVD). The uniform graphene coverage improves the thin film’s damage tolerance, electro-mechanical fatigue, and fracture toughness owing to the high stiffness of graphene and the conformal CVD-grown graphene-metal interface. Graphene-coated Pd thin film interconnects exhibit stable increase in electrical resistance even when strained beyond 60% and longer fatigue life up to a strain range of 20%. The effect of graphene is more significant for thinner films of < 300 nm, particularly at high strains. The experimental observations are well described by the thin film electro-fragmentation model and the Coffin-Manson relationship. These findings demonstrate the potential of CVD-grown graphene nanocomposite materials in improving the damage tolerance and electromechanical robustness of flexible electronics. The proposed approach offers opportunities for the development of reliable and high-performance ultra-conformable flexible electronic devices.

In-vivo integration of soft neural probes through high-resolution printing of liquid electronics on the cranium

Current soft neural probes are still operated by bulky, rigid electronics mounted to a body, which deteriorate the integrity of the device to biological systems and restrict the free behavior of a subject. We report a soft, conformable neural interface system that can monitor the single-unit activities of neurons with long-term stability. The system implements soft neural probes in the brain, and their subsidiary electronics which are directly printed on the cranial surface. The high-resolution printing of liquid metals forms soft neural probes with a cellular-scale diameter and adaptable lengths. Also, the printing of liquid metal-based circuits and interconnections along the curvature of the cranium enables the conformal integration of electronics to the body, and the cranial circuit delivers neural signals to a smartphone wirelessly. In the in-vivo studies using mice, the system demonstrates long-term recording (33 weeks) of neural activities in arbitrary brain regions. In T-maze behavioral tests, the system shows the behavior-induced activation of neurons in multiple brain regions.

Cloud-Integrated Smart Nanomembrane Wearables for Remote Wireless Continuous Health Monitoring of Postpartum Women.

Noncommunicable diseases (NCD), such as obesity, diabetes, and cardiovascular disease, are defining healthcare challenges of the 21st century. Medical infrastructure, which for decades sought to reduce the incidence and severity of communicable diseases, has proven insufficient in meeting the intensive, long-term monitoring needs of many NCD disease patient groups. In addition, existing portable devices with rigid electronics are still limited in clinical use due to unreliable data, limited functionality, and lack of continuous measurement ability. Here, a wearable system for at-home cardiovascular monitoring of postpartum women-a group with urgently unmet NCD needs in the United States-using a cloud-integrated soft sternal device with conformal nanomembrane sensors is introduced. A supporting mobile application provides device data to a custom cloud architecture for real-time waveform analytics, including medical device-grade blood pressure prediction via deep learning, and shares the results with both patient and clinician to complete a robust and highly scalable remote monitoring ecosystem. Validated in a month-long clinical study with 20 postpartum Black women, the system demonstrates its ability to remotely monitor existing disease progression, stratify patient risk, and augment clinical decision-making by informing interventions for groups whose healthcare needs otherwise remain unmet in standard clinical practice.

(Invited) Direct Ink Writing of Supercapacitors for Flexible and Wearable Applications

Direct Ink Writing (DIW) has recently emerged as a revolutionizing 3D printing technology for automated, cost-effective, and smart manufacturing of flexible and wearable electronic devices. Due to huge potential of flexible and wearable electronic devices in healthcare, sports, portable electronics, aircraft structures, robotics, etc., it is imperative to find the reliable and cost-effective methods to shift conventional rigid electronics to flexible/ wearable electronics. DIW process is highly efficient to fabricate high performance supercapacitors due to its processing capability to print wide range of materials and its simplicity. This work is focused on the fabrication of silicon and graphene-based supercapacitors using DIW and their application for flexible, stretchable, and wearable electronics. Different critical parameters for DIW such as rheology requirements of inks, material selection for electrode/ electrolyte, surface requirements to ensure better adhesion between printing layers, mechanical/ material testing of fabricated devices, and their electrochemical performance have been discussed to get a reliable energy storage device.

Optimization of Microstructure Patterning for Flexible Bioelectronics Application

Recent advancements in flexible electronics and wearable sensors have given biomedical technology a new edge overcoming the limitations of traditional rigid silicon-based electronics. Furthermore, high flexibility of these wearable sensors enables it to conformally sit over any uneven surface helping in accurate determination of any physical, chemical, or physiological parameter associate with the surface. Conventionally expensive micro/nano photolithography techniques under strict clean room conditions are used for the development of these flexible and wearable biomedical sensors with high degree of accuracy and sensitivity. However, the developed wearable sensors need not only be extremely sensitive, but also cost effective for its successful usage. To address this, the present work discusses the use of a photo-patternable UV sheet for realization of micro patterns over flexible copper cladded surface eliminating the need of costly clean room facilities. It demonstrates the standardization of various design geometries using the photo-patternable UV sheet over the flexible surface similar to photolithography process and involves optimization of the exposure timing of the UV sheets and their development time towards various design patterns over different thick film metal surfaces. Finally, patterned micro devices like micro-electrodes were successfully realized using the above process to ascertain its efficacy.

In situ assembly of bioresorbable organic bioelectronics in the brain.

Bioelectronics can potentially complement classical therapies in nonchronic treatments, such as immunotherapy and cancer. In addition to functionality, minimally invasive implantation methods and bioresorbable materials are central to nonchronic treatments. The latter avoids the need for surgical removal after disease relief. Self-organizing substrate-free organic electrodes meet these criteria and integrate seamlessly into dynamic biological systems in ways difficult for classical rigid solid-state electronics. Here we place bioresorbable electrodes with a brain-matched shear modulus-made from water-dispersed nanoparticles in the brain-in the targeted area using a capillary thinner than a human hair. Thereafter, we show that an optional auxiliary module grows dendrites from the installed conductive structure to seamlessly embed neurons and modify the electrode's volume properties. We demonstrate that these soft electrodes set off a controlled cellular response in the brain when relaying external stimuli and that the biocompatible materials show no tissue damage after bioresorption. These findings encourage further investigation of temporary organic bioelectronics for nonchronic treatments assembled in vivo.

A soft, self-sensing tensile valve for perceptive soft robots

Soft inflatable robots are a promising paradigm for applications that benefit from their inherent safety and adaptability. However, for perception, complex connections of rigid electronics both in hardware and software remain the mainstay. Although recent efforts have created soft analogs of individual rigid components, the integration of sensing and control systems is challenging to achieve without compromising the complete softness, form factor, or capabilities. Here, we report a soft self-sensing tensile valve that integrates the functional capabilities of sensors and control valves to directly transform applied tensile strain into distinctive steady-state output pressure states using only a single, constant pressure source. By harnessing a unique mechanism, “helical pinching”, we derive physical sharing of both sensing and control valve structures, achieving all-in-one integration in a compact form factor. We demonstrate programmability and applicability of our platform, illustrating a pathway towards fully soft, electronics-free, untethered, and autonomous robotic systems.

Adaptive Impedance Matching Network for Contactless Power and Data Transfer in E-Textiles.

One of the major challenges associated with e-textiles is the connection between flexible fabric-integrated wires and rigid electronics. This work aims to increase the user experience and mechanical reliability of these connections by foregoing conventional galvanic connections in favor of inductively coupled coils. The new design allows for some movement between the electronics and the wires, and it relieves the mechanical strain. Two pairs of coupled coils continuously transmit power and bidirectional data across two air gaps of a few millimeters. A detailed analysis of this double inductive link and associated compensation network is presented, and the sensitivity of the network to changing conditions is explored. A proof of principle is built that demonstrates the system's ability to self-tune based on the current-voltage phase relation. A demonstration combining 8.5 kbit/s of data transfer with a power output of 62 mW DC is presented, and the hardware is shown to support data rates of up to 240 kbit/s. This is a significant improvement of the performance of previously presented designs.

Tough Transient Ionic Junctions Printed with Ionic Microgels

AbstractEmerging soft ionotronics better match the human body mechanically and electrically compared to conventional rigid electronics. They hold great potential for human‐machine interfaces, wearable and implantable devices, and soft machines. Among various ionotronic devices, ionic junctions play critical roles in rectifying currents as electrical p–n junctions. Existing ionic junctions, however, are limited in electrical and mechanical performance, and are difficult to fabricate and degrade. Herein, the design, fabrication, and characterization of tough transient ionic junctions fabricated via 3D ionic microgel printing is reported. The 3D printing method demonstrates excellent printability and allows one to fabricate ionic junctions of various configurations with high fidelity. By combining ionic microgels, degradable networks, and highly charged biopolymers, the ionic junctions feature high stretchability (stretch limit 27), high fracture energy (&gt;1000 Jm−2), excellent electrical performance (current rectification ratio &gt;100), and transient stability (degrade in 1 week). A variety of ionotronic devices, including ionic diodes, ionic bipolar junction transistors, ionic full‐wave rectifiers, and ionic touchpads are further demonstrated. This study merges ionotronics, 3D printing, and degradable hydrogels, and will motivate the future development of high‐performance transient ionotronics.

A Bioinspired Cownose Ray Robot for Seabed Exploration.

This article presents the design and the experimental tests of a bioinspired robot mimicking the cownose ray. These fish swim by moving their large and flat pectoral fins, creating a wave that pushes backward the surrounding water so that the fish is propelled forward due to momentum conservation. The robot inspired by these animals has a rigid central body, housing motors, batteries, and electronics, and flexible pectoral fins made of silicone rubber. Each of them is actuated by a servomotor driving a link inside the leading edge, and the traveling wave is reproduced thanks to the flexibility of the fin itself. In addition to the pectoral fins, two small rigid caudal fins are present to improve the robot's maneuverability. The robot has been designed, built, and tested underwater, and the experiments have shown that the locomotion principle is valid and that the robot is able to swim forward, perform left and right turns, and do floating or diving maneuvers.

Electrospun nanoyarns: A comprehensive review of manufacturing methods and applications

AbstractThe global smart textile industry is estimated to reach 5.9 billion by 2026. However current textiles are limited due to the number of materials that can be incorporated into textiles that provide functionality and due to the use of bulky and rigid electronics. Nanofibers provide an avenue to address these limitations. Additionally, by incorporating nanofibers into textiles, functionality, and properties can be controlled from the nanoscale to the macroscale. A new method of incorporating nanofibers into textiles is by transforming nanofibers into nanoyarns. Nanoyarns would expand the applications of smart textiles to include bioactive scaffolds, tissue engineering, sensors, solar cells, and batteries. This review paper provides a comprehensive overview of different manufacturing methods for producing nanoyarns and their applications in tissue engineering and energy.

Ultrahigh Strain-Insensitive Integrated Hybrid Electronics Using Highly Stretchable Bilayer Liquid Metal Based Conductor.

Human-interfaced electronic systems require strain-resilient circuits. However, present integrated stretchable electronics easily suffer from electrical deterioration and face challenges in forming robust multilayered soft-rigid hybrid configurations. Here, a bilayer liquid-solid conductor (b-LSC) with amphiphilic properties is introduced to reliably interface with both rigid electronics and elastomeric substrates. The top liquid metal can self-solder its interface with rigid electronics at a resistance 30% lower than the traditional tin-soldered rigid interface. The bottom polar composite comprising liquid metal particles and polymers can not only reliably interface with elastomers but also help the b-LSC heal after breakage. The b-LSC can be scalably fabricated by printing and subsequent peeling strategies, showing ultra-high strain-insensitive conductivity (maximum 22532Scm-1 ), extreme stretchability (2260%), and negligible resistance change under ultra-high strain (0.34 times increase under 1000% strain). It can act as stretchable vertical interconnect access for connecting multilayered layouts and can be scalably and universally fabricated on various substrates with a resolution of ≈200µm. It is demonstrated that it can construct stretchable sensor arrays, multi-layered stretchable displays, highly integrated haptic user-interactive optoelectric E-skins, visualized heaters, robot touch sensing systems, and wireless powering for wearable electronics.

Dual-Functional Self-Attachable and Stretchable Interface for Universal Three-Dimensional Modular Electronics.

Stretchable electronics have become essential for custom-built electronics, self-assembling robotics, and wearable devices. Although many stretchable electronics contain integrated systems, they still limit bulky connection systems. We introduce a new dual-functioned self-attachable and stretchable interface (SASI), allowing a direct and instant interconnection between rigid and soft electronics. The SASI consists of a sticky and stretchable substrate and surface-embedded serpentine conductors with the single-sided polyimide fabricated using the embedded transfer process. The adhesion property of the SASI is controlled by the mixed elastomer ratio. The resulting sticky and conductive SASI can instantly adhere to a metal surface and create conductive paths. The SASI serpentine conductors exhibit high stretchability (∼290%) and provide self-attachable, re-attachable, and low-resistant electrical contacts (0.85 ohms in 0.25 mm2) between interfaces without pressure, heat, or extra solder. In addition, three-dimensional curved and modular electronics can be formed with the SASI by compiling functional blocks. SASI provides a novel strategy for assembling functional chips or modules for stretchable electronics, opening a path to onboard integrated electronics that are customizable by users for real-world stretchable electronics.

(Digital Presentation) Fully Integrated Strain-Neutralized 2D Transistors

As performant and well-established as conventional silicon-based electronics have become, the era of wearable electronics and the Internet-of-Things has created a demand for robust electronic devices that can conform to the surfaces of the human body. Whereas the mechanical mismatch between rigid silicon electronics and the human body represents a fundamental limit to conventional non-invasive health sensing, wearable electronics and electrodes that can conform to the microscopic features of the skin1,2 can circumvent most of the motion artifacts inherent to conventional, rigid sensing devices, and facilitate continuous health monitoring as is required for modern, more proactive healthcare. Unfortunately, without addressing this fundamental mechanical incompatibility, devices that leverage the high density of transistors available in rigid silicon-based integrated circuits are handicapped by how well they can maintain contact with the body, and consequently are prone to failure at the sensor-circuit interface.The extraordinary properties of two-dimensional materials pose a unique opportunity for addressing this mechanical mismatch. Their unusual mechanical strength combined with their ultimate thinness, optical transparency, and favorable electronic transport properties3 makes them ideal candidates for the next generation of highly conformable wearable electronics free of the constraints of a rigid silicon circuit board—however, minimizing local strain in the vicinity of the active devices to ensure reliable operation remains a priority. Using a design informed by finite element method (FEM) simulations, our proposed strain-neutralizing 2D transistors are configured to resist applied strains on the order of the 30% strains human skin can withstand by redistributing strain away from active regions. Tight binding simulations of the transistor channels helps with further compensation of residual strain in the active regions, alongside careful consideration of materials and device architecture during fabrication. Together, these considerations help realize the possibility of fully integrated strain-neutralized 2D transistors compatible with state-of-the-art conformable wearable sensors.[1]S. Kabiri Ameri et al., “Graphene electronic tattoo sensors,” ACS Nano, 11, 7634–7641, 2017.[2] S. Kabiri Ameri et al., “Imperceptible electrooculography graphene sensor system for human–robot interface”, npj 2D Materials and Applications, 2, 1-7, 2018.[3] A. H. Castro Neto, F. Guinea, N. M. R. Peres, K. S. Novoselov, and A. K. Geim, “The electronic properties of graphene,” Rev. Mod. Phys., vol. 81, no. 1, pp. 109–162, Jan. 2009, doi: 10.1103/RevModPhys.81.109.

Ferrofluid high internal phase emulsion polymer foams for soft, magnetic materials

Magnetic components are an essential part of current electronics, although the materials used to make magnetic components are almost exclusively rigid and non-deformable. The high modulus and inflexible behavior of typical magnetic materials makes their integration into soft, deformable electronics challenging. Soft electronics, however, is a dynamic field pushing forward the state-of-the-art in wearable sensors, human-machine interaction, and biomimetic robots. In order to access the wide range of functionality of rigid electronics, magnetic materials must be made that are high performing and deformable. One previously unexplored route to creating such materials is the encapsulation of a high concentration of magnetic fluids, such as ferrofluids (FF), into an elastomer using high internal phase emulsification. In this work, the formulation factors required to make an effective ferrofluid high internal phase emulsion polymer foam (polyHIPE) utilizing polydimethylsiloxane (PDMS) were investigated such as the emulsifiers, polyHIPE curing kinetics, and the interaction of emulsified nanoparticles. The porous structure, magnetic properties, and mechanical properties of the final, successful FF/PDMS polyHIPE were subsequently characterized. Pores ranged between 10 and 50 μm with visible nanoparticle aggregation. FF/PDMS polyHIPE had an Ms of 18 A∙m2/kg and susceptibility of 0.69, which is reduced as compared to neat ferrofluid, as expected, but an improvement on ferrofluid polymer dispersions found in the literature. Coercivity and magnetic remanence also decreased with respect to the neat ferrofluid. Rheology demonstrated that the polyHIPE had a significantly lower modulus than the neat PDMS as well as a lower modulus than any magnetic composite material currently published. The FF/PDMS polyHIPE created in this work not only demonstrates the potential for deformable magnetic materials based on the emulsification of high concentrations of magnetic fluid into elastomers, but also the potential to create even higher performing materials using a higher concentration of magnetic fluid or ferrofluids with superior magnetic properties.