Macroporous polymer catalysts consist of aggregates of gelular microparticles interspersed with macropores. A set of macroporous, sulfonated, crosslinked polystyrene catalysts has been prepared, the crosslinking, surface area, and average macropore diameter having been varied independently. The catalysts were tested in a reaction involving molecules of intermediate size and polarity, the reesteriflcation of ethyl acetate with n-propanol. Reaction rate data, measured at 106 °C and 1 atm, demonstrate that sites on the surfaces of the gel microparticles are less active than sites within the microparticles. The more highly crosslinked polymers offer greater resistance to diffusion in the microparticles but have the more active catalytic sites within the microparticles. The data are represented by a model accounting for diffusion in macropores, Langmuir adsorption on microparticle surfaces, diffusion/swelling in microparticles, and second-order reversible reaction within microparticles. The model accounts for variations in diffusion coefficients and microparticle volume caused by swelling of the microparticles. The reaction rates were strongly influenced by diffusion in the microparticles, but the effects of macropore diffusion and adsorption on microparticle surfaces were negligible.
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