Resistive Pressure Sensors Research Articles

Vacuum Filtration-Coated Silver Electrodes Coupled with Stacked Conductive Multi-Walled Carbon Nanotubes/Mulberry Paper Sensing Layers for a Highly Sensitive and Wide-Range Flexible Pressure Sensor

Flexible pressure sensors based on paper have attracted considerable attention owing to their good performance, low cost, and environmental friendliness. However, effectively expanding the detection range of paper-based sensors with high sensitivities is still a challenge. Herein, we present a paper-based resistive pressure sensor with a sandwich structure consisting of two electrodes and three sensing layers. The silver nanowires were dispersed deposited on a filter paper substrate using the vacuum filtration coating method to prepare the electrode. And the sensing layer was fabricated by coating carbon nanotubes onto a mulberry paper substrate. Waterborne polyurethane was introduced in the process of preparing the sensing layers to enhance the strength of the interface between the carbon nanotubes and the mulberry paper substrate. Therefore, the designed sensor exhibits a good sensing performance by virtue of the rational structure design and proper material selection. Specifically, the rough surfaces of the sensing layers, porous conductive network of silver nanowires on the electrodes, and the multilayer stacked structure of the sensor collaboratively increase the change in the surface contact area under a pressure load, which improves the sensitivity and extends the sensing range simultaneously. Consequently, the designed sensor exhibits a high sensitivity (up to 6.26 kPa−1), wide measurement range (1000 kPa), low detection limit (~1 Pa), and excellent stability (1000 cycles). All these advantages guarantee that the sensor has potential for applications in smart wearable devices and the Internet of Things.

Enhanced Sensitivity of a Resistive Pressure Sensor Based on a PEDOT:PSS Thin Film on PDMS with a Random-Height Micropyramid Structure.

The use of flexible pressure sensors has become increasingly widespread in a variety of applications, including wearable electronics and electronic skin. These sensors need to exhibit high sensitivity, wide detection limits, a fast response time, a linear response, and mechanical stability. In this study, we demonstrate a resistive pressure sensor based on randomly arranged micropyramid polydimethylsiloxane (PDMS) with a conductive poly(3,4-ethylenedioxythiophene): polystyrenesulfonate (PEDOT:PSS) thin film with a sensitivity of 391 kPa-1, a response time of 52.91 ms, a recovery time of 4.38 ms, and a limit of detection (LOD) of 0.35 kPa. Electrodes are then connected to a pair of the proposed resistive pressure sensors that face each other to fabricate a pressure sensing device. We examine various characteristics of the fabricated device, including the changes observed when applying loads ranging from 0 to 2.58 kPa. The proposed sensor exhibits high sensitivity and a rapid response time.

Hydrodynamic pressure sensing for a biomimetic robotic fish caudal fin integrated with a resistive pressure sensor

Micro-sensors, such as pressure and flow sensors, are usually adopted to attain actual fluid information around swimming biomimetic robotic fish for hydrodynamic analysis and control. However, most of the reported micro-sensors are mounted discretely on body surfaces of robotic fish and it is impossible to analyzed the hydrodynamics between the caudal fin and the fluid. In this work, a biomimetic caudal fin integrated with a resistive pressure sensor is designed and fabricated by laser machined conductive carbon fibre composites. To analyze the pressure exerted on the caudal fin during underwater oscillation, the pressure on the caudal fin is measured under different oscillating frequencies and angles. Then a model developed from Bernoulli equation indicates that the maximum pressure difference is linear to the quadratic power of the oscillating frequency and the maximum oscillating angle. The fluid disturbance generated by caudal fin oscillating increases with an increase of oscillating frequency, resulting in the decrease of the efficiency of converting the kinetic energy of the caudal fin oscillation into the pressure difference on both sides of the caudal fin. However, perhaps due to the longer stability time of the disturbed fluid, this conversion efficiency increases with the increase of the maximum oscillating angle. Additionally, the pressure variation of the caudal fin oscillating with continuous different oscillating angles is also demonstrated to be detected effectively. It is suggested that the caudal fin integrated with the pressure sensor could be used for sensing thein situflow field in real time and analyzing the hydrodynamics of biomimetic robotic fish.

Mechanical Structure Design of Pressure Sensors with Temperature Self-compensation for Invasive Blood Pressure Monitoring

Abstract Invasive blood pressure (IBP) is a fundamental part of basic cardiovascular monitoring. Conventional piezoresistive pressure sensors are limited in usage due to the high cost associated with equipment and intricate fabrication processes. Meanwhile, low-cost strain gauge pressure sensors have poor performance in the gauge factor (GF) and temperature insensitivity. Here, we report a mechanical structure design for diaphragm pressure sensors (DPSs) by introducing a compensation grid to overcome the aforementioned challenges. A simplified model is established to analyze the mechanical deformation and obtain the optimal design parameters of the DPS. By rationally arranging the placement of sensitive grids to eliminate the discrepancy of relative resistance changes within four arms of the Wheatstone full-bridge circuit, the appropriate GF and high temperature insensitivity are simultaneously achieved. The blood pressure sensor with the DPS is then fabricated and characterized experimentally, which demonstrates an appropriate GF (ΔU/U0)/P = 3.56 × 10−5 kPa−1 and low temperature coefficient of voltage (ΔU/U0)/ΔT = 3.4 × 10−7 °C−1. The developed mechanical structure design offers valuable insights for other resistive pressure sensors to improve the GF and temperature insensitivity.

A breathable and sweat-absorbing pressure sensor based on PDMS gradient foam to achieve high sensitivity and wide detection range

Various designs of porous structures have been introduced to enhance the sensitivity of resistive pressure sensors. However, this method often comes at the cost of narrowing down the measurement range, limiting its use to low-pressure detection. This study proposes a soft pressure sensor with two-layer gradient foam structure. By finely adjusting the porosity and cross-linking degree of the PDMS, we aim to enhance the sensitivity without compromising the range of the sensor. Testing results demonstrate that the sensitivity of the gradient foam increases with a higher porosity, and the measurement range expands with a higher cross-linking degree. The soft sensor with the PDMS gradient stiffness foam (PGSF) achieves a sensitivity of 0.202 kPa−1 in the range of 0–40 kPa, 0.067 kPa−1 in the range of 40–210 kPa and 0.020 kPa−1 in the range of 210–850 kPa. Furthermore, the sensor exhibits a minimum detection limit of 50 Pa and demonstrates excellent stability (withstanding over 8000 testing cycles), breathability and sweat absorption. Additionally, we conducted motion detection, health monitoring and pressure mapping tests to showcase the potential applications of our proposed soft sensor in these fields.

Reticular Origami Soft Robotic Gripper for Shape-Adaptive and Bistable Rapid Grasping.

The top-down approach in designing and fabricating origami robots could achieve far more complicated functions with compliant and elegant designs than traditional robots. This study presents the design, fabrication, and testing of a reticular origami soft robotic gripper that could adapt to the shape of the grasping subject and grasp the subject within 80 ms from the trigger instance. A sensing mechanism consisting of the resistive pressure sensor array and flexible elongation sensor is designed to validate further the shape-adaptive grasping capability and model the rough shape and size of the subject. The grasping test on various objects with different shapes, surface textures, sizes, and living animals further validates the excellent grasping capabilities of the gripper. The gripper could be either actively triggered by actuation or passively triggered by a minimum of 0.0014 J disturbance energy. Such features make it particularly suitable for applications such as capturing underwater creatures and illegal drone control.

Self-supporting nickel-doped V2O5 nanoarrays as bifunctional electrodes for wearable aqueous zinc-ion batteries and pressure sensors

Vanadium pentoxide (V2O5), due to its distinctive open-framework construction and significant theoretical capacity, has widespread applications in the rapid development of aqueous zinc-ion batteries (AZIBs) and pressure sensors. However, V2O5 exhibits rapid capacity degradation and poor cycling stability due to its low electrical conductivity and ion diffusion rate, limiting its vast application prospects. Therefore, the self-supporting V2O5 nanoarrays employing a Ni doping strategy on flexible carbon substrates act as an AZIBs cathode material (Ni–V2O5@CNTF), which possesses an enlarged interlayer space and high ion conductivity to provide a stable crystal structure for fast and reversible Zn2+ insertion/extraction. More notably, the assembled Zn/Ni–V2O5@CNTF battery achieves a high capacity of 398.85 mAh cm−3 at 0.1 A cm−3, superior rate performance and cycling stability for 2000 cycles. In addition, the V2O5 nanoarrays grown on carbon cloth serving as the functional electrode material (Ni–V2O5@CC) are applied in a flexible resistive pressure sensor, exhibiting a high sensitivity of 0.8 kPa−1 from 0 to 5.0 kPa and stable sensing capabilities from 0 to 25 kPa. Furthermore, extensive applications are investigated in monitoring human activities and anti-intrusion pre-alarm systems. This work demonstrates a dual-functional fabric electrode based on Ni–V2O5, offering new guidelines for the next generation of multifunctional flexible electronic products.

Highly Sensitive Pressure Sensor Based on Elastic Conductive Microspheres.

Elastic pressure sensors play a crucial role in the digital economy, such as in health care systems and human-machine interfacing. However, the low sensitivity of these sensors restricts their further development and wider application prospects. This issue can be resolved by introducing microstructures in flexible pressure-sensitive materials as a common method to improve their sensitivity. However, complex processes limit such strategies. Herein, a cost-effective and simple process was developed for manufacturing surface microstructures of flexible pressure-sensitive films. The strategy involved the combination of MXene-single-walled carbon nanotubes (SWCNT) with mass-produced Polydimethylsiloxane (PDMS) microspheres to form advanced microstructures. Next, the conductive silica gel films with pitted microstructures were obtained through a 3D-printed mold as flexible electrodes, and assembled into flexible resistive pressure sensors. The sensor exhibited a sensitivity reaching 2.6 kPa-1 with a short response time of 56 ms and a detection limit of 5.1 Pa. The sensor also displayed good cyclic stability and time stability, offering promising features for human health monitoring applications.

Noninvasive Blood Pressure Monitoring via a Flexible and Wearable Piezoresistive Sensor.

In the present global context, continuous blood pressure (BP) monitoring is paramount in addressing the global mortality rates attributed to hypertension. Achieving precise insights into the human cardiovascular system necessitates accurate measurement of BP, and the accuracy depends on the faithful recording of oscillations or pulsations. This task ultimately depends on the caliber of the pressure sensor embedded in the BP device. In this context, we have fabricated a flexible resistive pressure sensor based on reduced graphene oxide (rGO) and a polydimethylsiloxane (PDMS) sponge that is highly flexible and sensitive. The designed device operates effectively with a minimal bias voltage of 500 mV, at which point it showed its maximum relative change in current, reaching approximately 25%. Additionally, the sensing device showed a notable change in resistance values, exhibiting almost 100% change in resistance when subjected to a pressure of 400 mmHg and high sensitivity of 0.27 mmHg-1. After promising outcomes were obtained during static pressure measurement, the sensor was used for BP monitoring in humans. The sensor accurately traced the oscillometric waveform (OMW) for distinct systolic blood pressure (SBP) and diastolic blood pressure (DBP) combinations to cover a range of medical situations, including hypotension, standard or normal, and hypertension. The values of SBP, DBP, and MAP were derived from the sensor's output using the MAA technique, and the errors in these values concerning the simulator and the traditional BP monitor follow the universal AAMI/ESH/ISO protocols. Bland-Altman (B&A) correlation and scatter plots were used to compare the sensor's results and further validate the proposed sensor. The sensor showed the mean and standard deviation error in the SBP, DBP, and MBP of -0.2 ± 5.9, -0.5 ± 7, and -0.9 ± 4.7 mmHg when compared with the noninvasive blood pressure (NIBP) simulator. The pulse rate (PR) was also calculated from the same OMW for the specified value of 80 beats per minute (bpm) given by the simulator and reported a mean PR value of ∼81 bpm, close to the reference value. The findings show that the flexible resistive sensing device can accurately measure BP and replace the existing sensors of BP devices.

Flexible pressure sensor constructed by polyurethane composite conductive sponge

As the main core component of wearable devices, flexible strain sensors have broad application prospects in health monitoring, motion monitoring, human-machine interface, rehabilitation, entertainment technology and other fields. In this paper, a rectangular sandwich resistive pressure sensor is constructed with porous conductive sponge, and its working mechanism is analyzed. The linearity of the sensor is improved and the stress range is increased by gel modification. Through experimental tests, it can withstand more than 80% compressive strain, and shows a sensitivity of 0.398 kPa−1 in the range of 6 ∼ 11 kPa; the maximum range is close to 40 kPa, and the minimum detection limit is 20 Pa; under constant loading/releasing speed, the response/recovery time is about 133/150 ms; it also shows good linearity and stability. With the help of a single sensor entity, Morse code can be sent, and some human activity signals can be measured, such as speech recognition, weighing measurement, limb movement; and 8 sensors create an interesting smart insole for gait recognition. The results show that piezoresistive sensors with porous composite materials have broad application prospects in motion monitoring and human-computer interaction.

Easily scalable and highly flexible machine knitted resistive pressure sensor for smart textile applications

This study presents textile based resistive pressure sensor that incorporates off-the-shelf PES/stainless steel conductive yarn and nonconductive acrylic yarn. The fabrication process involves integrating the resistive pressure sensors directly into the base fabric during one knitting operation through computerized machine knitting technology with little human involvement. This work also explores opportunities for manufacturing of soft, highly flexible, and easily controllable double-layered out-of-plane sensors in an easily scalable way. A custom resistance measuring circuit was built to characterize the sensors and the resulting equivalent resistance under various loads, i.e., (0 g–900 g). Reproducibility was confirmed by developing and testing several sensors with the same structural characteristics. The results obtained from the experiments showed that the conductive yarn types and the design parameters significantly affect the sensing properties of knitted sensors. It has been found that sensor types 2, 5, and 6 show better stability, repeatability, high response and recovery time, dynamic ranges, and sensitivity when subjected to various loadings, compared to other developed sensors in this work. As a proof of concept, this sensor demonstrates various smart textile applications, including interactive sleeves for wearable user interface, soft controllable switch, and human movement detection.

Flexible resistive tactile pressure sensors

This review covers recent advancements in flexible resistive tactile pressure sensors, including operational principles, performance metrics, material choices, structural design, and applications, as well as future challenges.

Highly Sensitive and Linear Vibration‐Based Flexible Modulus Sensing System for Human Modulus Monitoring and Disease Prevention

AbstractIt is important to directly characterize the modulus of objects through wearable systems, which can further develop electronic skin and human‐computer interaction. In this work, a modulus sensing system based on a pressure sensor and vibration module is developed. This resistive pressure sensor exhibits good linearity and sensitivity. Combined with the vibration module to adjust the applied stress and strain, the modulus value of the objects can be directly calculated. The modulus sensing system demonstrates excellent modulus monitoring capabilities in the range of 60‒3000 kPa modulus and high linearity. In addition, it is used to detect modulus values for different parts of the human body and integrate a concept eye mask to prevent and monitor migraine. The system shows the potential to be further applied to wearable devices for human health monitoring and disease prevention.

Structural Design and DLP 3D Printing Preparation of High Strain Stable Flexible Pressure Sensors.

Flexible pressure sensors are crucial force-sensitive devices in wearable electronics, robotics, and other fields due to their stretchability, high sensitivity, and easy integration. However, a limitation of existing pressure sensors is their reduced sensing accuracy when subjected to stretching. This study addresses this issue by adopting finite element simulation optimization, using digital light processing (DLP) 3D printing technology to design and fabricate the force-sensitive structure of flexible pressure sensors. This is the first systematic study of how force-sensitive structures enhance tensile strain stability of flexible resistive pressure sensors. 18 types of force-sensitive structures have been investigated by finite element design, simultaneously, the modulus of the force-sensitive structure is also a critical consideration as it exerts a significant influence on the overall tensile stability of the sensor. Based on simulation results, a well-designed and highly stretch-stable flexible resistive pressure sensor has been fabricated which exhibits a resistance change rate of 0.76% and pressure sensitivity change rate of 0.22% when subjected to strains ranging from no tensile strain to 20% tensile strain, demonstrating extremely low stretching response characteristics. This study presents innovative solutions for designing and fabricating flexible resistive pressure sensors that maintain stable sensing performance even under stretch conditions.

Sustainable antibacterial collagen composites with silver nanowires for resistive pressure sensor applications

Considering the circular economy and the increasing need of smart materials for the digitalization of society, it is essential that these materials are based on bio-resources. Thus, in order to replace synthetic by natural polymers in multifunctional composites, this work reports on the development of collagen/silver nanowires (Ag NWs) composites for resistive sensor applications. It is demonstrated the physical interactions of hydroxyl groups in collagen with the Ag NWs and that the Ag NWs are well dispersed within the collagen matrix. Further, the addition of Ag NWs to the collagen matrix increases the thermal stability of collagen and the Ag NW content does not affect the triple helix structure of the polymer matrix. The mechanical, electrical and antibacterial properties depend on Ag NW content and the best electric conductivity of 0.0515 S cm−1 is obtained for composites with 6 wt% of Ag NWs. This composite presents suitable resistance variations under pressure and bending allowing the development of sustainable multifunctional sensing composites with antibacterial activity that can be applied in next generation touch sensing electronic devices.

Contact Piezoresistive Sensors Based on Electro-Polymerized Polypyrrole and a Regulated Conductive Pathway.

The performance of contact resistive pressure sensors heavily relies on the intrinsic characteristics of the active layers, including the mechanical surface structure, conductivity, and elastic properties. However, efficiently and simply regulating the conductivity, morphology, and modulus of the active layers has remained a challenge. In this study, we introduced electro-polymerized polypyrrole (ePPy) to design flexible contact piezoresistive sensors with tailored intrinsic properties. The customizable intrinsic property of ePPy was comprehensively illustrated on the chemical and electronic structure scale, and the impact of ePPy's intrinsic properties on the sensing performance of the device was investigated by determining the correlation between resistivity, roughness, and device sensitivity. Due to the synergistic effects of roughness, conductivity, and elastic properties of the active layers, the flexible ePPy-based pressure sensor exhibited high sensitivity (3.19 kPa-1, 1-10 kPa, R2 = 0.97), fast response time, good durability, and low power consumption. These advantages allowed the sensor to offer an immediate response to human motion such as finger-bending and grasping movements, demonstrating the promising potential of tailorable ePPy-based contact piezoresistive sensors for wearable electronic applications.

Liquid Metal‐Based Sensor Skin Enabling Haptic Perception of Softness

AbstractHaptic perception of softness is a unique feature of the human skin that relies on the concurrent measurements of the lateral deformation and compression of the skin during object manipulation. This is challenging to implement in robotics because of combined requirements in sensing modalities, skin format, robotic structures, and synthetic materials. A soft sensory skin supporting distributed and bimodal mechanical sensing over large surface area and suitable for robotic hand manipulation is reported. Resistive pressure and strain sensors are prepared with spray‐coated liquid metal films embedded in a silicone matrix. Object softness is computed through a calibrated model based on both sensor response curves and the stiffness of the carrier robot. The soft sensory skin enables localization and discrimination of softness that promise interesting future implementation for robotic palpation or precise teleoperation.

Health Monitoring System from Pyralux Copper-Clad Laminate Film and Random Forest Algorithm.

Sensor technologies have been core features for various wearable electronic products for decades. Their functions are expected to continue to play an essential role in future generations of wearable products. For example, trends in industrial, military, and security applications include smartwatches used for monitoring medical indicators, hearing devices with integrated sensor options, and electronic skins. However, many studies have focused on a specific area of the system, such as manufacturing processes, data analysis, or actual testing. This has led to challenges regarding the reliability, accuracy, or connectivity of components in the same wearable system. There is an urgent need for studies that consider the whole system to maximize the efficiency of soft sensors. This study proposes a method to fabricate a resistive pressure sensor with high sensitivity, resilience, and good strain tolerance for recognizing human motion or body signals. Herein, the sensor electrodes are shaped on a thin Pyralux film. A layer of microfiber polyesters, coated with carbon nanotubes, is used as the bearing and pressure sensing layer. Our sensor shows superior capabilities in respiratory monitoring. More specifically, the sensor can work in high-humidity environments, even when immersed in water-this is always a big challenge for conventional sensors. In addition, the embedded random forest model, built for the application to recognize restoration signals with high accuracy (up to 92%), helps to provide a better overview when placing flexible sensors in a practical system.

(Invited) inkjet-Printed Soft Electronic Devices and Sensors for Wearable Health Monitoring Applications

Stretchable electronic devices and sensors built on thin elastomer substrates may find a wide range of applications in wearable health monitoring devices owing to their ability to conformably adapt to human skin for long-term and comfortable wearing. In this talk, I will present our work on developing intrinsically-stretchable electronic materials that are formulated as electronic inks and patterend using a highly scalable and low-cost inkjet printing process. A variety of soft sensors including silver nanoparticle based ultrasensitive resistive strain sensor and pressure sensor, porous elastomer dielectric based capacitive pressure sensor, and multimodal sensor that can differentiate pressure, strain, and temperature stimuli have all been demonstrated on ultrathin polydimethylsiloxane (PDMS) substrate by printing. These devices have been used in applications including motion and gesture tracking, voice recognition, arterial pulse waveform and photoplethysmogram monitoring. In addition, I will also report our work on the development of a unique porous PDMS sponge electrode as a gel-free dry interface for motion-artifact tolerant recording of electrophysiological signals. The porous structure of the soft electrode significantly increases the effective contact area and lowers the electrode-skin impedance, which result in improved signal-to-noise ratio. Compared to commercial rigid electrodes, the soft and thin form factor also makes the spongy electrode well-suited for long-term recording of high quality biopotential signals including electrocardiogram (ECG) and electromyography (EMG) on ambulatory patients. As a demonstration of its clinical usage with a focus on maternal and fetal health monitoring, I will show an array of such soft electrodes integrated on a printed patch of textile-based interconnections, and used for recording and spatiotemporal mapping of the uterine contraction patterns from patients in active labor.

Ionically Conductive and Self-Healing Polyampholyte Hydrogels for Wearable Resistive Strain Sensors and Capacitive Pressure Sensors

Ionically Conductive and Self-Healing Polyampholyte Hydrogels for Wearable Resistive Strain Sensors and Capacitive Pressure Sensors