Resistant Materials Research Articles

Enhancing the efficiency of medium-scale dual-chamber microbial fuel cell systems through the utilization of novel electrodes material and proper selection of catholyte and external resistance

Dual-chamber microbial fuel cells (DC-MFC) are devices that can be used to generate electricity through the degradation of substrates. In this study, the performance of DC-MFC with novel electrode materials is evaluated under different external resistance using a hydrochloric acid solution as catholyte. Hydrophilic-treated graphene was used as the electrode material, DuPontTM Nafion 117 was used as the proton exchange membrane and domestic wastewater served as the substrate. The maximum power density achieved was 32.05 mW⋅m−2, obtained by degrading 69.8% of organic matter when an external resistance of 100 Ω was used as electrical load. This power density was 32 times higher than the power density obtained in the control (1.01 mW⋅m−2). This result obtained was similar to those reported in the literature for small-scale DC-MFC systems. And, contrary to the reported trend that as the scale of MFCs increase, the efficiency decreases. It can be stipulated with these results that is possible to scale up DC-MFC to medium-scale systems without loss performance quality by selecting the appropriate external resistance, catholyte and electrode materials.

Influence of sand particle size on the erosion-corrosion resistance of Ni2FeCrMo0.2 HEA in seawater: Particle-surface-electrochemistry interaction

The erosion-corrosion mechanism in rotary flowing seawater is hugely complicated due to the multiscale coupling processes of particle-surface impact, ion mass transfer, and interface electrochemistry. Therefore, developing erosion-corrosion resistant material and exploring the synergistic mechanism between sand erosion and electrochemical corrosion is vital. This study conducted the erosion-corrosion test on Ni2FeCrMo0.2 high-entropy alloy under the particle-seawater flow. Based on a coupled analysis of multi-component weight loss, electrochemical behavior, and microscopic damage morphology, the multiscale coupling processes of sand transportation, particle-surface impact, ion mass transfer, and interface electrochemistry were revealed. The present study found that with the increase of sand size, the energy carried by the particles promoted impact erosion. Additionally, particle movement enhanced ion mass transfer through turbulent effects, and the impact behavior disrupted the passivation film to promote electrochemical processes by reducing the thickness of the passivation film, leading to an increase in the erosion-corrosion rate. However, when the particle size continued to increase to a certain extent, the impact frequency decreased, reducing the erosion-corrosion rate. As the sand size grew, the dominant damage mechanism transitioned from pure corrosion (100 μm) to synergistic effects (200 μm, 400 μm) and then to pure erosion (800 μm). This study provides an in-depth understanding of the erosion-corrosion mechanism in seawater from the perspective of particle-ion-fluid-surface interaction by multi-element characterization.

Experimental system and method of aerobic thermal environment simulation based on laser heating

Considering the superior luminous intensity characteristics of lasers, a thermal simulation platform employing laser-induced heating in an aerobic environment was developed. Achieving a uniformly distributed flat-topped square laser beam output was facilitated through optical fibre bundling techniques, while precise control over laser power output was attained through current modulation. Utilising the aforementioned system, thermal shock simulation experiments were conducted in an aerobic environment, subjecting two types of high-temperature-resistant composites, namely C/C and C/SiC, to temperatures up to 1800 °C. These composites were lightweight, heat-resistant materials designed for hypersonic vehicle applications. The results show that the system and method can be used to simulate high temperatures, rapid temperature increases, and thermal shocks on C/C composite materials, with minimal variation in the coupling coefficient under aerobic conditions. The system and method can also provide key technology support for thermal-force-oxygen coupling testing of high temperature resistant materials.

Study on the workability and early mechanical properties of carbon nanotube-coated fly ash modified cement-based grouting materials

Carbon nanotube (CNTs) reinforced cementitious composites have obvious advantages over traditional building materials in strength and impermeable durability. However, the material in question has not been widely employed in grouting engineering due to the limitations posed by dispersion issues. This study introduces a novel method of using amino functional groups to coat carbon nanotubes on the surface of fly ash to improve dispersion. The objective is to produce high-quality industrial-grade slurry and facilitate the transition of carbon nanotubes from small-scale research to large-scale engineering applications. The results show that mixing 14.3 wt% fly ash and 0.023 wt% CNTs in cementitious composites can replace an equivalent proportion of cement. Compared to traditional cement-based grouting material, the modified composites exhibit a 21.6 % increase in fluidity, a 7.9 % increase in the 7-day consolidation strength, and an 11.9 % reduction in the porosity of the slurry consolidation. The CNTs with large specific surface area on the fly ash surface provide sites for cement hydration reaction, accelerate cement hydration, and form dense hydration products. Additionally, the interaction between hydration products and CNTs within the microcracks of the cement matrix forms a 'bridging role' that enhances mechanical properties. The effectiveness of incorporating CNTs in reducing micro-damage during the loading process of slurry consolidation, enhancing integrity, and improving the grouting material's resistance to loading was further proved by acoustic emission, scanning electron microscopy, and fractal analysis of the fracture surface.

A dual RNA-seq analyses revealed dynamic arms race during the invasion of walnut by Colletotrichum gloeosporioides

BackgroundWalnut anthracnose caused by Colletotrichum gloeosporioides seriously endangers the yield and quality of walnut, and has now become a catastrophic disease in the walnut industry. Therefore, understanding both pathogen invasion mechanisms and host response processes is crucial to defense against C. gloeosporioides infection.ResultsHere, we investigated the mechanisms of interaction between walnut fruits (anthracnose-resistant F26 fruit bracts and anthracnose-susceptible F423 fruit bracts) and C. gloeosporioides at three infection time points (24hpi, 48hpi, and 72hpi) using a high-resolution time series dual transcriptomic analysis, characterizing the arms race between walnut and C. gloeosporioides. A total of 20,780 and 6670 differentially expressed genes (DEGs) were identified in walnut and C. gloeosporioides against 24hpi, respectively. Generous DEGs in walnut exhibited opposite expression patterns between F26 and F423, which indicated that different resistant materials exhibited different transcriptional responses to C. gloeosporioides during the infection process. KEGG functional enrichment analysis indicated that F26 displayed a broader response to C. gloeosporioides than F423. Meanwhile, the functional analysis of the C. gloeosporioides transcriptome was conducted and found that PHI, SignalP, CAZy, TCDB genes, the Fungal Zn (2)-Cys (6) binuclear cluster domain (PF00172.19) and the Cytochrome P450 (PF00067.23) were largely prominent in F26 fruit. These results suggested that C. gloeosporioides secreted some type of effector proteins in walnut fruit and appeared a different behavior based on the developmental stage of the walnut.ConclusionsOur present results shed light on the arms race process by which C. gloeosporioides attacked host and walnut against pathogen infection, laying the foundation for the green prevention of walnut anthracnose.

Tribological behavior of medium entropy boride (Ta,Zr,Ti)B2 densified at a relatively low temperature of 1600 °C

Medium and High entropy borides with high hardness and corrosion resistance are promising wear resistant materials. High temperature (>2000 °C) is always necessary for the densification of medium and high entropy borides. Using a mixture of 10 vol% metallic cobalt and 20 vol% SiC as additives, medium entropy (Ti,Zr,Ta)B2 ceramics were prepared at a relatively low temperature of 1600 °C by SPS. The reduced sintering temperature is attributed to the synergistic effect of Co and SiC that wet the grain boundary and promote the interdiffusion. The prepared (Ti,Zr,Ta)B2 obtains the microhardness of 22.54 ± 0.92 GPa, comparable with other medium entropy boride ceramics prepared at 2000 °C. The tribo-tests results of (Ti,Zr,Ta)B2 sliding against steel suggests that the tribological performance are load dependent. As the load increases, the friction coefficient first rises and then falls at a load of 10 N, which is associated with the chemical differences of the tribofilm. The tribofilm is primarily composed of O and Fe, along with Zr, Ti and Ta oxides. The iron oxide in the tribofilm will deteriorate the tribological performance. Abrasive wear is the main wear mechanism at lower load of 1 N, while adhesive wear is the predominant wear mechanism at 10 N.

An investigation on low operating voltage induced self-rectifying multilevel resistive switching in AgNbO3

This study presents a resistive random-access memory (RRAM) based on silver niobate (AgNbO3) perovskite films prepared via sputtering for the first time. The device exhibits a self-rectifying behavior at low operating and switching voltages, with a set voltage of about −0.4 V. Bipolar resistive switching was realized at a low operating voltage and with small set and reset voltage distributions. Compared to previously reported resistive switching perovskite materials, the device displays a superior resistive switching capability while maintaining a uniform memory window of up to 102, excellent endurance of over 104 cycles, and a long retention period of over 106 s. Moreover, the RRAM device exhibits four levels of resistive switching when the compliance current is varied, with each level of resistance state demonstrating uniformity and discrete read windows. The carrier-transport mechanism of the device was elucidated by considering various conduction mechanisms, including Schottky emission and space-charge-limited conduction. The resistive switching behavior was found to follow the conductive filamentary model, which is governed by the migration of oxygen vacancies when an electric field is applied. These outstanding properties of AgNbO3 make it a promising perovskite material option for future nonvolatile multilevel RRAM device applications.

The Effect of Basic Building Materials and Their Paving Shapes on the Thermal Performance of Walls in Iraqi Residential Buildings

ABSTRACT Iraq's high climatic temperature affects buildings' thermal performance, leading to increased electrical energy consumption due to population growth. Researchers are exploring methods to reduce this consumption, such as heat gain reduction, heat transfer prevention, thermal insulators, high-thermal resistance materials, positive building design, useful orientation, and clean energies. The study investigates solar heat transfer in Iraqi air-conditioned spaces using nine models to analyze the impact of building elements on residential walls and their cross-section shape. The aim is to determine the best model for the Iraqi climate and the optimal approach for achieving optimal solar heat transfer. The study reveals that Model A has negative thermal performance, while Model C and I offer superior thermal performance. Model C offers 47.34% energy savings and Model I 43.99%, aligning with the global trend for green buildings and low energy expenditure in Iraqi residential units.

Facile Synthesis of U2Ti Intermetallic by Direct Electrochemical Reduction of UO2-TiO2 Composite in LiCl-Li2O Melt

Alloys of U with Ti are of importance in nuclear industry as fuel for Gen IV fast reactors, hydrogen isotope storage medium for fusion reactors, super conductors, and also as corrosion resistant material for use in various applications. Here, preparation of U2Ti intermetallic compound was investigated by the direct electrochemical reduction of mixed oxide of UO2-TiO2 in LiCl-0.5% Li2O molten salt at 650 °C. The mixed oxide pellet of UO2-TiO2 sintered at 1500 °C was found to be a mixture of UTi2O6 and UO2 as evidenced by X-ray diffraction (XRD) analysis. Direct electro-lithiothermic reduction of UO2, TiO2, and a mixture of sintered UO2-TiO2 and UTi2O6 coupled with cyclic voltammetry of these oxides in the melt was performed to understand the electro-reduction mechanism. Potentials of reduction of these oxides in the melt, w.r.t Ni/NiO reference electrode, obtained by analysis of CV data of these oxides contained in metallic cavity electrodes and XRD analysis of partially electro-reduced oxides were used to arrive at the electro-reduction mechanism. Results indicate that U2Ti can be prepared conveniently by the electro-lithiothermic reduction of sintered pellet of UO2-TiO2 cathode by constant current electrolysis in a two-electrode cell.

Prospects of mono cellulosic and cellulosic-glass hybrid fillers reinforced polypropylene composites

The objective of the study was to investigate the flexural mechanical, thermal and morphological properties of polypropylene composites reinforced with cellulose and glass particles. Polypropylene lacks sufficient strength and stiffness for many applications. By reinforcing it with cellulose and glass particles, the study was aimed at enhancing these mechanical properties, addressing the need for stronger and more durable materials. These composites are likely to find applications in the automotive industry where light weight, strong and heat resistant materials are needed for bumpers, dashboards, and interior trims. Additionally, these composites can be used for consumer goods where strong and lightweight materials are needed for various consumer products such as furniture, sporting goods, and appliances. Finite Element Analysis (FEA) was used to explore the properties of the cellulosic composites and the experimental method was used to validate the results of FEA. The injection moulding process was used to fabricate the specimens for this study. The specimens were then characterized for their thermal behavior, morphology, and flexural properties. The thermal properties that were performed were thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC). Moreover, the morphology of the fabricated samples was examined using the scanning electron microscopy (SEM). The composites were fabricated at filler volume fractions ranging from 0% to 50%. The flexural strength of both the wood powder/PP composites and the hybrid composites were found to be maximum for a filler volume fraction of 40% exhibiting 796.44 MPa and 1692.951 MPa, respectively. The research also noted from TGA that the melting temperature of all the fabricated samples were in the range of 150 °C to 160 °C. The glass transition temperature of neat polypropylene was around −20 °C.

Testing Framework of Polyimide-Based High Temperature Resistant Composite Materials for Aerospace Applications

기 정립되어 있는 KS, ASTM, MIL 등의 시험규격은 일반적인 조건에서의 고분자섬유복합재 시험방법을 제시하고 있다. 본 연구에서는 대기권 이상의 환경조건에서 폴리이미드 기반 고분자섬유복합재가 경험할 수 있는 열특성 및 기계적 강도 파라미터를 포괄하는 특화 시험방법을 정리 및 제안하였다. 각각의 시험방법은 본소에서 특수기능용 고분자섬유복합재를 대상으로 다양한 환경조건 하 수행된 시험들을 거치며 정립되었다. 장비기반 시험방법 이외에도 본소에서 시험의 보조적 검증수단으로 점차 활용폭이 커지고 있는 복합재 내 열 전달 분석과 같은 컴퓨터 모델링의 예시를 소개하였다. 본 연구가 유관 시험, 공공 및 연구기관에서 우주항공용 폴리이미드 기반 고온섬유복합재 시험방법 연구동향 분석에 도움이 되길 기대한다.

Geoelectric Investigation for Groundwater in Imo State University Campus and Environs using Direct Current Electrical Resistivity Method

Eighteen, vertical electrical soundings (VES), were carried out in Imo State University and Environs to delineate the potential site for groundwater. Data were acquired using ABEM SAS 300 resistivity meter. Schlumberger array and maximum electrode spread of 700m were adopted. Data were interpreted with IP2WIN software. Contour maps were done using Sulfer 20 software. Geoelectric cross-sections constructed along three profile lines delineated subsurface stratification. Sediments consist of sequence of sandstone/gravel, silty sand/sand and clay with geology representing the Benin Formation. Groundwater was delineated within the zone interpreted to be sand with quartz making up more than 95% of all grains. Resistivity of aquifer varies across study area and ranges from 159Ωm, observed around Library and Information Department (VES 11) to 100000Ωm recorded at IMSU Plaza (VES 10). Depth to water table also varied across study area with higher values of 150m and 130m observed at College of Health Science (VES 3) and Behind Old ETF (VES 4). A relatively shallow aquifer is delineated behind Senate Building and Okwu-Uratta with water table at depths of 23.5m and 26.5m. The transmissivity values are moderately high except at some locations. The variation in longitudinal conductance and transverse resistance values show that part of the study area such as Aso Rock, Female Hostel, Law Faculty and IMSU Plaza are underlain by relatively resistive (low longitudinal conductance) aquifer material. Distribution of hydraulic conductivity and electrical conductivity values indicates that in some of the VES points, the values are fairly constant. This could be seen as areas with similar geologic settings and water quality. Storativity of study area ranges from 0.00003 at VES 1 and 12 to 0.00028 at VES 4. Study area shows a good prospect for groundwater development, except at Library and Information Department, where the zone delineated is an aquitard.

Hybrid laser-ECM processing of advanced materials in neutral electrolyte without aggressive reagents: Machining performance, removal characteristics and sustainability aspects

The growing need for more energy efficient systems has led to advent of hard and corrosion resistant materials which are difficult to machine with both conventional and non-conventional machining techniques. Although ECM offers athermal and force-free dissolution, the workpiece surface integrity in multicomponent materials is limited with ECM due to several multi-physical phenomena occurring on the surface like selective phase dissolution, passivation, pitting, particle breakout, etc. To tackle these challenges, aggressive acidic and basic reagents are added to the electrolytes. Although these reagents improve the machining performance, they are not sustainable for the environment and human life as they generate harmful waste which is difficult to dispose and recycle. Furthermore, the handling of these aggressive electrolytes requires specialized coatings, resins, filters, catalysts, etc. to protect the machine tools and equipment from damage.Hybrid laser-ECM (LECM) is a relatively novel drill-mill processing technique to process these advanced materials while using neutral electrolytes, thereby potentially reducing the negative impact of using acidic/basic reagents in electrolytes. Under controlled conditions and proper laser alignment, LECM can simultaneously apply laser and EC process energies in the same machining zone to provide synergistic benefits manifesting in terms of dominance of kinetics and thermodynamics over pure electrodynamics in ECM. This provides multi-fold benefits in improving passivation weakening and homogenize multiphase dissolution. Therefore, this study investigates for the first time the machining performance, removal behaviour, reaction products and power/resource consumption of LECM in neutral electrolyte in comparison to ECM in various neutral and basic electrolytes. The NbC–Ni cermet was used as the workpiece material, which is a cobalt-free alternative to conventional WC-Co. The results revealed that LECM in neutral NaNO3 compared to ECM with NaOH addition not only provided better Sa (2.02 μm, 24% ↓), M.R.R. (153 μg/s, 31% ↑), aspect ratio (0.048, 14% ↑) and similar passivation weakening capability while maintaining a nearly neutral pH (8) of the reaction products, but also reduced electrolyte usage by 23.6% with a 16.4% increase in power consumption. These aspects make LECM a sustainable and cost-effective candidate for processing modern passivating multiphase materials like newer cermets, super alloys, high entropy alloys, etc. with nearly same performance as achieved by using ECM with acidic/basic electrolytes. Further fundamental and applied research is needed in LECM to meet the industrial specifications.

Surface modification of mild steel to circumvent challenges in chemical vapour deposition of graphene coating for durable corrosion resistance

Graphene possesses unique combination of characteristics (i.e., inertness, impermeability and toughness) to qualify as ideal coating material for corrosion resistance, and graphene coatings on nickel and copper have been shown to provide excellent and durable corrosion resistances. However, growing graphene directly on mild steel by chemical vapour deposition (CVD), is prohibitively challenging due to high solubility of carbon in mild steel at high temperatures. The non-trivial challenge was circumvented through surface modification of steel by electroplating with Cu and Ni, accounting for the critical consideration, i.e., the inter-diffusivity of iron in nickel or copper. However, the key finding was that the undesirably high thicknesses of the electroplated Cu and Ni layers were detrimental, and optimization of their thicknesses was essential for successful deposition of the required quality graphene. The optimised thicknesses were derived on the basis of the fundamental diffusion calculations. The uniform multi-layered graphene coating on the suitably modified mild steel surface provided remarkable corrosion resistance in an aqueous chloride solution, and electrochemically validation of the corrosion durability for extended exposure (>1000 h) was characterised.

Synthesis of Resist Materials Containing Hemiacetal Groups and Their Resist Sensitivity

Synthesis of Resist Materials Containing Hemiacetal Groups and Their Resist Sensitivity

Microwave De-Icing Efficiency Improvement of Asphalt Mixture with Structural Layer Optimization and Heat-Resistance Design.

The application of microwave de-icing technology in road engineering is constrained by its low energy utilization rate, which can be attributed to low heat production rates and ineffective heat dissipation to the underlying pavement. In this work, asphalt mixtures are designed as an upper layer (heating layer) and a lower layer (thermal-resistance layer). Magnetite slag was selected as a microwave-sensitive source for generating heat, and expanded perlite powder was incorporated into the lower layer as a thermal resistance material. Structural layer optimization and thermal-resistance layer design of the asphalt mixture were carried out by changing the thickness of the upper and lower layers to further improve the heat production rates. The design effectiveness is comprehensively evaluated by factors such as the changing law of the average surface temperature of mixtures, ice-melting time, and cost-effectiveness analyses. The results show that EP possesses better thermal stability, lower microwave energy conversion ability and more excellent heat-resistance potential compared with mineral powder. The heat-resistance layer with EP can prevent heat from being conducted to the lower layer and promote it to concentrate on the specimen surface, which can endow the microwave heating efficiency of specimens to be further improved by up to 26.97% and the de-icing time reduced by 10%, ascribed to the heat-resistance design. Furthermore, the collaborative design of the structural layer optimization and heat-resistance layer can increase energy utilization efficiency and save microwave-absorbing materials while ensuring excellent microwave de-icing efficiency.

Synthesis of Botryosin-type Resist Material Containing Acetal Groups in the Main Chain and Its Sensitivity

Synthesis of Botryosin-type Resist Material Containing Acetal Groups in the Main Chain and Its Sensitivity

DC assisted electric field on the improvement of the nonlinear electrical conductivity of SiC/LDPE field grading composites

Nonlinear resistive field grading material presents nonlinear electrical conductivity, and self-homogenizes the electric field distribution. The nonlinear conductivity is closely associated to the filler distribution, which can be modulated by the electric field assist during the material preparation. In this paper, the effects of the direct current (DC) electric field assist on the filler distribution and nonlinear conductivity of the nonlinear resistive field grading materials were studied for the first time. The silicon carbide (SiC)/low-density polyethylene (LDPE) composites were prepared under different DC assisted electric field. The composites’ microstructure, dielectric spectra and DC conductivity were characterized, respectively. Results illustrate that the DC electric field assist leads to the gradient distribution of SiC filler in the matrix, and also contributes to the SiC particles’ chains. Compared with the untreated SiC/LDPE composite, the electric-field assisted composites show more distinct nonlinear conductivity characteristics when the DC assisted electric field exceeds 0.3 kV mm−1, which is attributed to the percolation phenomenon of SiC particles. This work is helpful to design the dielectric functionally graded materials, and to self-homogenize the electric field distribution in power apparatus and electronic devices.

A simple and feasible method for preparing chromium carbide coating on graphite through binary NaCl-KCl molten salt

Due to excellent high temperatures resistance and wear resistance, graphite showed great potential apply in refractory materials. However, the porosity defects caused by the layered stacked structure of graphite would lead to easy permeability, which would result in reducing material’s lifetime. Surface coating technology was considered to be an ideal method to solve the problems through a stable coating on the surface of graphite. But existing methods have some disadvantages, such as high-cost and complex processes. In this work, a simple, low-cost and green molten salt method was designed. This method successfully prepared a Cr7C3 coating on the graphite surface. The effect of reaction time and temperatures on the chromium carbide coating was investigated by SEM and EDS. The results showed that the thickness of the coating layer increased gradually with the increase in reaction time or reaction temperature, and finally stabilized at about 8 μm. In addition, the reasons behind the formation of Cr7C3 coatings were discussed in terms of both the molten salt reaction and Gibbs free energy, as well as the effect of the coating structure on adhesion. Based on this method, it could not only effectively address the structure defects of graphite, but also showed simple preparation processes and low cost, which would promote the development of graphite materials in high-temperature resistant materials.

Reduction of write current with improved thermal stability in GeSe2 doped Sb2Te3 films for phase change memory applications

Chalcogenide alloy-based semiconductors have gained significant attention in recent decades due to its applications in phase change memory (PCM). Sb2Te3 has proven to be an alternative to Static and Dynamic Random Access Memory and can be a suitable candidate for commercial memory devices due to their fast switching speed. However, Sb2Te3 suffers from low amorphous phase stability and high RESET current, which needs further improvement for high power efficiency. In this work, we have prepared (Sb2Te3)1−x (GeSe2) x (x = 0.06, 0.12, 0.18, 0.24, 0.3) films to investigate their PCM properties. The films showed a rise in transition temperature to transform from high resistive amorphous (RESET) to low resistive crystalline (SET) states with doping that leads to significant enhancement in amorphous phase stability. For 30% doping of GeSe2 in Sb2Te3, the data retention temperature increases from 20.2 °C to 84.6 °C, and the resistance contrast also increases from 102 to 105. The rise in electrical resistance with doping in the amorphous as well as crystalline states leads to a drop in threshold current (I th) from 3.5 to 0.8 mA. This also reduces the RESET and SET currents. By analyzing the samples using finite element method, it was found out that the high resistance materials produce more heat, resulting in a lower write current in an energy efficient PCM device.