Reliability optimization is a critical aspect of modern engineering systems and products, particularly with the growing complexity and interconnectedness of systems. This paper delves into the significance of reliability optimization and the techniques employed to achieve it. It highlights the benefits of optimizing reliability, including reduced costs, enhanced customer retention, and a competitive advantage. The paper discusses the challenges of balancing performance, cost, and reliability, especially in real-world systems with intricate nonlinear interactions between subcomponents. It introduces various reliability optimization techniques, including redundancy analysis, physics-based models, accelerated testing, and data-driven methods. The paper emphasizes the potential of advanced sensing and AI-based methods for reliability optimization. It highlights the importance of AI in optimizing the design and management of complex cyber-physical systems (CPS), where failures can have severe economic and safety consequences. The paper also discusses the empirical review of over 50 studies since 2016, which provides insights into the effectiveness of various optimization approaches across industry verticals. In conclusion, reliability optimization is crucial for the development and operation of modern engineering systems and products. Advanced sensing and AI-based methods offer promising solutions for optimizing reliability in complex systems, particularly CPS. By systematically optimizing reliability, companies can reap significant benefits and ensure the successful operation of their products and services.
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