Reinforced Polymer Composites Research Articles

Extreme temperature influence on low velocity impact damage and residual flexural properties of CFRP

AbstractIn this work, the behavior of carbon fiber reinforced polymer composites (CFRPs) interleaved with electrospun veils under low velocity impact (LVI) conditions and extreme environmental temperatures was investigated. 2/2 twill carbon fiber/epoxy laminates were subjected to LVI at three energy levels (10, 20, and 30 J), and three temperatures (−50°C, room temperature, and 100°C). Two interleaved configurations were explored (six veils placed symmetrically with respect to the middle plane of the laminate and with respect to the external layers of the laminate). Particularly at room temperature and up to 20 J, nanofibrous interlayers effectively reduced localized deformation (by about 13.0%) and delamination (by about 12.2%) when positioned in the outer ply interleaved configuration compared to the reference laminate. At 100°C, this effect is maintained at 10 J, preventing an increase in the delaminated area. At −50°C and 10 J, the promotion of delamination prevented back surface fiber failure. Regarding post‐impact flexural properties, the presence of nanoveils ensured superior mechanical properties compared to the corresponding reference laminate impacted at the same conditions, demonstrating their efficacy in enhancing the damage tolerance of the overall laminate.Highlights Electrospun veils were interleaved in 20 layers of 2/2 twill carbon/epoxy laminate. Three configurations were tested under LVI at 10 J, 20 J, 30 J, and −50°C, RT, and 100°C. Observed damage modes include delamination, indentation, and back surface fiber cracks. Veils symmetrically placed in external layers limit delamination at 20 J (RT) and 10 J (100°C). Electrospun veils enhanced CFRP bending and residual post‐impact properties at RT and 100°C.

Investigation of effects of environmental conditions on wear behaviors of glass fiber reinforced polyester composite materials

AbstractGlass fiber reinforced polymer (GFRP) composites can be subjected to different environmental conditions such as temperature, humidity, ultraviolet radiation, hydrothermal cycle, acidic and alkaline solution in environments where they operate. These environmental conditions cause different damage mechanisms in composites such as pore formation, micro‐cracks, delamination, fiber breakage, fiber/matrix interface separation, plasticization, swelling and surface color change. In this study, wear properties of hybrid glass fiber reinforced polymer composites exposed to various environmental conditions for constant load (60 N), speed (500 rpm) and 2 h were examined comprehensively, depending on material content and environmental conditions. In this experimental study, the service conditions in glass fiber reinforced composites were simulated using different artificial aging environments such as acidic environment, hydrothermal cycle and UV radiation. In addition to the material content, it appears that the environmental conditions to which composites are exposed has a significant effect on friction coefficient. Considering environmental conditions, it is seen that the acid environment and hydrothermal cycle have reduced wear resistance of GFRP composites, while UV radiation improved wear resistance of the composites. In C2 sample, the wear rates under different conditions are 1.87 × 10−14 m3/Nm in non‐treated sample, 6.05 × 10−14 m3/Nm in acid environment, 4.79 × 10−14 m3/Nm in hydrothermal cycle and 0.59 × 10−14 m3/Nm in UV radiation.Highlights Friction coefficient of glass fiber reinforced polyester (GFRP) is higher under aged condition compared to non‐treated. Glass fibers used in correct proportions can reduce friction coefficient in GFRP. GFRP exposed to environmental conditions has an important effect on wear. Acid environment and hydrothermal cycle has reduced wear resistance of GFRP. UV radiation improved wear resistance of GFRP composite.

Hybrid toughening effect of flax fiber and thermoplastic polyurethane elastomer in 3D‐printed polylactic acid composites

AbstractFlax fiber has emerged as a promising, eco‐friendly alternative to traditional synthetic reinforcement in polymer composites. However, manufacturing biocomposites using three‐dimensional (3D) printing technology is typically accompanied by significant processing challenges and weak product performance under dynamic loading conditions. This study aims to unlock the potential of 3D‐printed polylactic acid (PLA) by incorporating chemically modified chopped flax fibers and thermoplastic polyurethane elastomer to improve impact strength and processability. To achieve this, we employed the fused deposition modeling (FDM) technique to prepare composite specimens for the study. The crystallization behavior, tensile and impact properties, as well as the fracture behavior of the composites were investigated. The findings suggest that our approach stands out because it not only facilitates the challenging task of 3D printing PLA with fiber additives of high weight fraction and high aspect ratio but also results in a remarkable 120% enhancement in impact strength and an around 31.2% increase in tensile elongation compared to neat PLA, without compromising the elastic modulus.Highlights Flax fibers were modified through alkalization and silanization. Alkalization significantly enhanced printing quality. Silanization reduced fiber attrition and doubled the fiber aspect ratio. TPU particles facilitated the 3D printing of biocomposites. For the first time, the hybrid strategy doubled the impact strength of PLA.

Sandwich-structured electrospun polyvinylidene difluoride sensor for structural health monitoring of glass fiber reinforced polymer composites

Stress monitoring and interlaminar failure detection attract much attention in glass fiber reinforced polymer (GFRP) structural health monitoring area. However, due to limitations of sensing or electrode materials, existing embedding sensors cannot be designed to have both of the abilities without sacrificing mechanical properties. This work fabricated a sandwich-structured sensor, which is composed of three layers of electrospun polyvinylidene difluoride membranes. The upper and lower electrodes are flexible membranes that ensure stable signal collection in the rigid GFRP material system. The sensor can quantitatively monitor the stress based on piezoelectric effect, and interlaminar crack propagation based on parallel plate capacitors. The voltage and capacitance values have a linear relationship with the stress level and crack length (R-square of the functions is 0.999 and 0.933), respectively. Due to the porous microstructure of electrospun membranes, polymer matric can well infiltrate the polyvinylidene difluoride nanofibers while preparing the sensor embedded GFRP. Thus, the perfect bonding of the sensor within GFRP ensures the effective sensing abilities until sample failure and negligible effect (< -7%) on the mechanical properties of GFRP.

Adhesive Bonding of Carbon Fiber Reinforced Polymer Composite

Abstract Carbon fiber reinforced polymer composites are important and widely used material in today’s manufacture and automotive. It produces a high demand to research the material, therefore industrial sectors can improve. Developing industry and strict requirements leads us to use this type of material in different applications where we need to use bonding technologies. The exploration of bonding technologies is necessary, and adhesive bonds offer a promising alternative. This paper examines the adhesive bonding of carbon fiber composites using a high strength two-component epoxy.

Influence of Fiber Type on Electrical, Thermal and Mechanical Properties of Glass Fiber Reinforced Polymer Composites for Insulation Panel Applications

Influence of Fiber Type on Electrical, Thermal and Mechanical Properties of Glass Fiber Reinforced Polymer Composites for Insulation Panel Applications

Using soft computing to forecast the strength of concrete utilized with sustainable natural fiber reinforced polymer composites

Using soft computing to forecast the strength of concrete utilized with sustainable natural fiber reinforced polymer composites

Enhanced shape memory performance and numerical simulation of knitted‐fabric reinforced polymer composites with weft yarns

AbstractFabric‐reinforced shape memory polymeric composites (SMPC) have shown great potential in the design of intelligent deformation structures. In this work, the weft‐knitted fabric inserted with weft yarns was developed as reinforcement to fabricate the shape memory epoxy polymer (SMEP) composites. The effects of weft yarn, loop density and direction on the shape memory performance of SMPC under different bending radii were experimentally investigated. The results show that the SMPC have good shape fixity ratios and shape recovery ratios of around 98%. As compared with those of SMPCs without inserting weft yarns, the SMPCs with weft yarns have shorter shape recovery time, and the recovery force of SMPCs with weft yarns in the 0° and 90° directions shows an increase of 86.4% and 79.5%, respectively. The recovery force of SMPC improve 3.7 times compared to SMEP. The multiscale models of SMPC were established with basis of the results of micro‐computed tomography scanning of specimens and viscoelastic theory. The surface buckling behaviors of SMEP and SMPC specimens after U‐bending load were discussed. Finally, the deformation of loops and weft yarns of SMPC were analyzed to reveal the shape memory mechanism.Highlights Shape memory polymeric composites (SMPC) with weft yarns has shorter shape recovery time. Recovery force of SMPC with weft yarns was obvious enhanced. Multi‐scale viscoelastic models of SMPC were established. Surface buckling behaviors of SMPC after U‐bending load were revealed.

A comparative analysis of the tribological performance of coir, bamboo and wood filler reinforced polymer composites

Abstract Researchers and academics are increasingly favoring natural fibres for incorporation into polymer composites on account of their ecological compatibility and longevity. The aim of this comparative study is to identify the optimal natural filler by AHP-TOPSIS approach by analyzing the tribological performance of three distinct natural fillers: coir, bamboo, and wood reinforced polymer composite. These filler materials are pre-treated by alkali treatment to increase the interlinking properties between filler and polymer. The outcome of these treatments on the composites’ physical and mechanical properties are investigated. Using a Pin-on-disk (POD) machine under dry, wet, and heated sliding contact conditions, different natural fillers’ effects on polymer wear and friction are examined. The wear rate and coefficient of friction (COF) were quantified as a function of the sliding distance (0–2000 m) under various normal loads (5–40 N). It was observed from the different experimental results that coir filler reinforced composite shows best wear resistance property whereas wood filler reinforced composite shows the least wear resistance composite. Results revealed that lower filler support and low load show better wear resistant property compared to the higher filler support and high load condition. When seen through a microscope, the worn surfaces of the composite material exhibit micro and macro fissures, as well as debonding and plastic deformation. The coir filler-based composite was found to be the best alternative using the AHP-TOPSIS method, with a closeness coefficient of 0.770023.

Applying optical coherence tomography to inline quality monitoring of unidirectional glass-fiber-reinforced thermoplastic tapes

Originally developed for biomedical applications and diagnosis, optical coherence tomography (OCT) has recently been demonstrated to be a powerful non-destructive and non-invasive measurement method for detecting defects in glass-fiber reinforced polymer composites. While previous studies have focused mainly on the use of OCT in the analysis of thermoset composites, we were able to show in offline experiments that OCT can be used to quickly detect typical defects (e.g., dry fiber regions, gaps and fiber breakage) in thermoplastic unidirectional (UD) tapes at high resolution. To investigate the applicability of OCT to inline monitoring, we advanced our previously published approach in two major steps: First, we incorporated the OCT system into an industrial-scale UD-tape production line, and derived optimal settings for inline detection of dry region defects from a comprehensive design of experiments (DoE) to find an optimal balance between accuracy and data size for a stationary tape sample by varying A-scan sampling rate, A-scan averaging and OCT transverse travel velocity. Second, using these optimal settings, we went on to investigate moving tapes over a range of industrially relevant take-off speeds. Microscopy was used for validation in both cases. We developed a fast and robust statistical analysis of B-scans that visualizes the quality of full cross-sections in an interpretable manner for potential use in a real-time setting. Within an industrially relevant production speed range of up to 15 m/min, we are thus now able to investigate 120 mm wide (and potentially wider) UD tapes inline at a transverse resolution of 22 µm, producing only 21 MB of data per measurement.

Constructing coordination-connected flexible-rigid structures for the interfacial enhancement of CF/polyetheretherketone composites

Carbon fiber (CF) reinforced polymer composites have found widespread application due to their exceptional properties, including high specific strength and modulus, thermal stability, and chemical durability. However, since the interface serves as the bridge for load transfer between fiber and resin, the interfacial property directly affects the holistic performance of the composites. Considering the inertness of CF and polyetheretherketone (PEEK), as well as the modulus gap between them, we propose a flexible-rigid sizing agent to enhance the interfacial interaction. The sizing layers are constructed by the transition layer of polyetherimide (PEI) and the hybrid nanoparticles consisting of rare-earth coordination bonded flexible aramid nanofiber and rigid nano-TiO2. Calculated by density functional theory (DFT), the electron density difference (EDD) result displays the transfer of electrons between aramid nanofiber and nano-TiO2 acted by rare-earth element. This treatment with flexible-rigid sizing agent significantly improves the surface activity, roughness, and wettability of CF. Meanwhile, the flexural strength and interlaminate shear strength (ILSS) of as-prepared CF/PEEK composites are 91.4% (810.2 MPa) and 58.2% (82.6 MPa) higher than those of unmodified CF/PEEK composites. This work presents a robust and promising approach for fabricating high-performance CF/PEEK composites.

Characterisation of alkali-treated novel cellulosic fibres derived from Dombeya Buettneri plant as a potential reinforcement for polymer composites

ABSTRACT The present study evaluates the influence of alkali treatment using 2, 4, and 8 wt.% sodium hydroxide concentration solutions on novel cellulosic fibres manually extracted from the bark of dombeya buettneri plant (DBF). Alkali-treated fibres were characterised through physical and mechanical properties determination, Fourier transform infrared spectroscopy, X-ray diffraction, quantitative chemical analysis, thermogravimetric analysis, and scanning electron microscopy. Quantitative chemical analysis revealed a significant increment in cellulose content, reaching 67 ± 1.7% in DBF treated with 4 wt.% NaOH solution, accompanied by substantial reductions in lignin and hemicelluloses as confirmed by FTIR spectroscopy. XRD analysis showed an improved crystallinity index of 80% and crystallite size of 2.64 nm for 4 wt.% alkali-treated DBF. Additionally, 4 wt.% alkali-treated fibres yielded peak values of breaking force (40 N) and breaking tenacity (181 cN/Tex). SEM analysis confirmed enhanced surface roughness post-treatment, an indication of enhanced fibre/matrix interlocking during composite fabrication, whereas TGA analysis reported improved thermal stability post-treatment. EDX analysis confirmed that the C/O ratio is proportional to alkali solution concentration, indicating effective removal of non-cellulosic contents. In conclusion, treating DBF with 4 wt.% NaOH concentration improves their physical, mechanical, and chemical properties, suggesting their potential for polymer composite applications.

Comparative study of oil palm and nettle fibers reinforced chemically functionalized high‐density polyethylene composites

AbstractThe demand of natural fiber reinforced composites has grown enormously in polymer industries owing to their renewability and sustainability and maintaining their performance and properties. In this investigation, two natural fibers have been considered as a reinforcer to develop chemically functionalized high‐density polyethylene (CF‐HDPE)‐based composites. The total holocellulose content of ~85% and ~65% for nettle fiber (NTF) and oil palm empty fruit bunch fiber (OPF) make them significant for this study. OPF/CF‐HDPE and NTF/CF‐HDPE composites have been developed and characterized to measure their desirable properties. The structural confirmation suggests reinforcement/matrix adhesion through ester and hydrogen bonds between them. NTF/CF‐HDPE and OPF/CF‐HDPE are thermally stable upto 240°C and 250°C, respectively. A significant increment of ~40% and ~64% in tensile strength were observed in addition of OPF and NTF reinforcer in pristine matrix. A similar observation has been shown in flexural strength with improvement of ~58% and ~83% with OPF and NTF as reinforcer. Among all these composite compositions, the 30/70 NTF/CF‐HDPE composite demonstrated the highest tensile and flexural properties values due to higher holocellulose of NTF. This study demonstrates the potential of OPF and NTF reinforcer to develop natural fiber reinforced polymer composites, which helps respective industries to manufactured tailored made products with desirable properties.Highlights OPF/CF‐HDPE and NTF/CF‐HDPE composites are sustainable and low cost. The composite compositions have been developed by extrusion and injection molding. The composite's mechanical (tensile and flexural) properties have been demonstrated. SEM and FTIR characterized the composites for the fiber/matrix adhesion. The composite's thermal stability has been affected by fibers and matrix.

Mechanical property enhancement of flax fibers via supercritical fluid treatment

The desire for lightweight, carbon-negative materials has been increasing in recent years, particularly as the transportation sector reduces its global carbon footprint. Natural fibers, such as flax fiber and their composites, offer a compelling combination of properties including low density, high specific strength, and carbon negativity. However, because of the low modulus and high variability in performance, natural fibers can’t compete with glass fibers as structural reinforcements in polymer composites. In this study, flax technical fibers were treated in supercritical CO2 (scCO2), and the effects of this treatment on the morphology and properties of flax fibers are reported. Treatment in scCO2 successfully resulted in higher fiber modulus and strength by 33% and 40%, respectively. Fiber porosity was reduced by 50% and morphological changes to the fibers were observed. Specifically, fiber lumen collapsed during treatment and micro/mesoporosity was reduced by 27%. Treated flax fibers were used to create 30 vol% unidirectional flax-epoxy composites. ScCO2 treatment raised composite modulus and strength by 33% and 25%, respectively. Because of the dependence between technical fiber size and mechanical properties, the relationship between fiber modulus and fiber size were created and applied to the rule-of-mixtures. This relationship were found to be viable representations of the fiber performance within each composite. Overall, the treatment developed in this study has the potential to significantly improve natural fiber properties, enabling their consideration for use in lightweight, semi-structural composites.

A molecular dynamics assisted insight on damping enhancement in carbon fiber reinforced polymer composites with oriented multilayer graphene oxide coatings

A molecular dynamics assisted insight on damping enhancement in carbon fiber reinforced polymer composites with oriented multilayer graphene oxide coatings

Sustainable repurpose of end-of-life fiber reinforced polymer composites: A new circular pedestrian bridge concept

In response to global challenges in resource supply, many industries are adopting the principles of the Circular Economy (CE) to improve their resource acquisition strategies. This paper introduces an innovative approach to address the environmental impact of waste Glass Fiber Reinforced-Polymer (GFRP) pipes and panels by repurposing them to manufacture structural components for new bicycle and pedestrian bridges. The study covers the entire process, including conceptualization, analysis, design, and testing of a deck system, with a focus on the manufacturing process for a 7-m-long prototype bridge. The study shows promising results in the concept of a sandwich structure utilizing discarded GFRP pipes and panels, which has the flexibility to account for variabilities in dimensions of incoming products while still meeting mechanical requirements. The LCA analysis shows that the transportation of materials is the governing contributing factor. It was concluded that further development of this concept should be accompanied by a business model that considers the importance of the contributions from the whole value chain.

Construction of porous graphene and network carbon nanotubes to develop high-performance and multifunctional carbon fiber composites

Structurally and functionally integrated carbon fiber reinforced polymer composites (CP) are indispensable in electronic devices, where the combination of brilliant mechanical properties, electromagnetic shielding properties and thermal management capabilities are required. Designing and optimizing the interface structure is an effective solution to the above problems. In this work, porous graphene and network carbon nanotubes were successfully integrated into CP. Graphene and carbon nanotubes form a crosslinked structure in which graphene improve the fiber/matrix interfacial bonding and carbon nanotubes enhance the matrix cohesion. Due to their synergistic enhancement, the tensile strength (183.00 ± 5.66 MPa) of graphene and carbon nanotubes reinforced CP (CG-CP) is increased by 65.85 % and the wear rate (1.19 × 10–13 ± 0.05 × 10−13 m3(N·m)−1) is reduced by 74.52 %. Further, the crosslinked structure of graphene and carbon nanotubes creates a high-conductivity and heat-conductive transmission channel, enabling CG-CP to achieve an electromagnetic interference shielding efficiency of up to 48.94 dB in the X-band and 52.62 dB in the Ku-band at a thickness of 0.3 mm, and a 20.98 % improvement of thermal conductivity (0.767 ± 0.002 W(m·K)−1), which simultaneously achieves excellent electromagnetic shielding performance and thermal management capability. The high-performance and multifunctional CG-CP offers a broad prospect regarding the application of advanced electronic devices.

Eco‐Friendly Chemical Modification of Agave Americana Fibers for Biocomposite Properties Enhancement

AbstractChemical treatments are used to remove hydrophilic OH groups and surface particles from the fiber surface for increasing aspect ratio of fibers and subsequently, mechanical properties. In this paper, the effect of two eco‐friendly chemical treatments on morphology, chemical structure, and thermal stability of Agave Americana fibers (AAFs) is investigated. The first chemical treatment of AAF is based on citric acid (C6H8O7) to substitute OH groups contained in AAF by ester groups, while the second one involves sodium bicarbonate (NaHCO3) to remove the lignin and hemicellulose components with the aim to promote good fiber‐matrix adhesion. Attenuated total reflectance‐Fourier transform infrared spectroscopy (ATR‐FTIR) data shows that both treatments are efficient to remove hemicelluloses and a part of lignin contained in AAF resulting in a rough and clean fiber surface. Thermal stability of AAF has clearly increased by NaHCO3 treatment compared to untreated one, unlike C6H8O7, which reduces this property. The study highlights the possibility of substituting conventional polluting chemical treatments with environmentally friendly ones to modify the surface of plant fibers for polymer composites reinforcement.

Carbon fibre detection in polymer composites reinforced by chopped carbon fibres through digital image processing and machine learning

Mechanical and thermodynamical properties and thus machinability of carbon fibre reinforced polymer composites significantly depend on the fibre orientation relative to the load direction. However, the orientations of the fibre groups in polymer composites reinforced by chopped carbon fibres are stochastic; therefore, the properties and machinability of such composites are challenging to plan, predict and optimise. We developed four different and novel approaches for fibre detection in polymer composites reinforced by chopped carbon fibres: (i) detecting the fibres through naked eye supported manual drawing, (ii) digital image processing of optical images, (iii) machine learning-based fibre detection, and (iv) rectangle fitting on the outputs of the automated processes using the Chaudhuri and Samal method. The applicability of the novel approaches was tested through optically captured images of polymer composites reinforced by chopped carbon fibres. The developed methods are each capable of detecting fibre groups at the top and bottom of the composite plate with certain limitations. The rectangle fitting approaches performed the best from the point of view of correctly identifying of fibre groups, followed by the machine learning-based and the conventional digital image processed, respectively. As a result of this study, the machining process planning and condition monitoring of polymer composites reinforced by chopped carbon fibres is more deeply supported.

Influence of Montmorillonite Organoclay Fillers on Hygrothermal Response of Pultruded E-Glass/Vinylester Composites.

Pultruded fiber reinforced polymer composites used in civil, power, and offshore/marine applications use fillers as resin extenders and for process efficiency. Although the primary use of fillers is in the form of an extender and processing aid, the appropriate selection of filler can result in enhancing mechanical performance characteristics, durability, and multifunctionality. This is of special interest in structural and high voltage applications where the previous use of specific fillers has been at levels that are too low to provide these enhancements. This study investigates the use of montmorillonite organoclay fillers of three different particle sizes as substitutes for conventional CaCO3 fillers with the intent of enhancing mechanical performance and hygrothermal durability. The study investigates moisture uptake and kinetics and reveals that uptake is well described by a two-stage process that incorporates both a diffusion dominated initial phase and a second slower phase representing relaxation and deterioration. The incorporation of the organoclay particles substantially decreases uptake levels in comparison to the use of CaCO3 fillers while also enhancing stage I, diffusion, dominated stability, with the use of the 1.5 mm organoclay fillers showing as much as a 41.5% reduction in peak uptake as compared to the CaCO3 fillers at the same 20% loading level (by weight of resin). The mechanical performance was characterized using tension, flexure, and short beam shear tests. The organoclay fillers showed a significant improvement in each, albeit with differences due to particle size. Overall, the best performance after exposure to four different temperatures of immersion in deionized water was shown by the 4.8 mm organoclay filler-based E-glass/vinylester composite system, which was the only one to have less than a 50% deterioration over all characteristics after immersion for a year in deionized water at the highest temperature investigated (70 °C). The fillers not only enhance resistance to uptake but also increase tortuosity in the path, thereby decreasing the overall effect of uptake. The observations demonstrate that the use of the exfoliated organoclay particles with intercalation, which have been previously used in very low amounts, and which are known to be beneficial in relation to enhanced thermal stability, flame retardancy, and decreased flammability, provide enhanced mechanical characteristics, decreased moisture uptake, and increased hygrothermal durability when used at particle loading levels comparable to those of conventional fillers, suggesting that these novel systems could be considered for critical structural applications.