An investigation was made into the kinetics and mechanism of pressure reduction with hydrogen of aqueous cobalt(II) from acetate solution containing powdered aluminium. The effect was examined of temperature, initial pH of the feed solution, partial pressure of hydrogen, stirring rate, and total surface area of the powdered aluminium on the course of reduction and on the quality of the resultant Co(Al) composite powder. The reduction of cobalt(II) followed first order kinetics with regard to cobalt concentration and was kinetically controlled with an activation energy ( ΔE a) of 52 kJ/mol. The rate of reduction at pH values exceeding 3.7 was found to be proportional to the total surface area of the catalyst ( S A1), partial pressure of hydrogen P H2, initial concentration of acetates ([CH 3COO −] o), and was independent of the stirring rate ( v) in the range from 250 min −1 to 550 min −1. The following equation describes the course of reduction: - (d[Co(II)]/ d t)= k·[Co(II)], where: k=1.79·10 −2· S A1· P H2·[CH 3COO −] o· (pH o−3.7)·exp(− ΔE a/ RT). Optimum parameters of preparation of the cobalt-coated aluminum powder were established with regard to process rate, retardation of Co(II) hydrolysis and the quality of the cobalt coating.