Reduce Flow Resistance Research Articles

Cooling characteristics of nanofluids in a snowflake and squid fin composite bionic microchannel heat sink

To improve the heat dissipation performance of electronic components, this study proposed a novel biomimetic microchannel design inspired by snowflakes and squid fins. A numerical simulation method was employed to investigate the cooling characteristics of nanofluids at different concentrations within this biomimetic microchannel heat sink. The microchannel is shaped like a snowflake, while the base plate features a biomimetic squid fin structure. The study focused on analyzing the effects of waveform height (amplitude A = 0.1–0.4 mm) and waveform frequency (B = 0.5–2π) on heat transfer performance. The results indicated that when nanofluids flow over a base plate with a wavelength frequency of B = 0.5π, there is a significant enhancement in heat exchange while simultaneously reducing flow resistance. In the microchannel heat sink (A = 0.3 mm, B = π), the thermal conductivity of the nanofluids can be increased by up to 32.56 %, with a maximum comprehensive evaluation index of 1.68. This research provides important guidance for the application of nanofluids and biomimetic microchannels in the thermal control of electronic devices.

Effects of particle size, binder wettability, and sintering atmosphere on the microstructural and mechanical properties of binder jetted 18Ni300 alloy

A fully dense 18Ni300 mold steel was firstly prepared by the binder jetting (BJ) process. We developed a water-based binder characterized by its low viscosity, which significantly enhanced the penetration of binder into the fine powder layer. This process resulted in a deep, narrow cross-section due to reduced flow resistance, leading to strong inter-layer bonding and high surface quality of the green part. The densification behavior of 18Ni300 BJ green parts with different particle sizes was meticulously analyzed. A remarkable tensile property of YS = 783 MPa, UTS = 1012 MPa and EL = 8.8% were obtained in sintered 18Ni300 alloy with fine powder under 1460 °C and 50 mTorr vacuum. Building on thermodynamic theory, we introduced a novel criterion to assess the oxidation reactions in 18Ni300 parts fabricated by the BJ method during sintering under different atmospheric conditions.

Innovative flow field design strategies for performance optimization in polymer electrolyte membrane fuel cells

This study introduces an innovative flow field design methodology that departs from traditional approaches, aiming to simplify design variables and ensure an efficient, automated design process. This methodology integrates topology optimization, the Gray-Scott reaction/diffusion system, and Murray's law to design the flow field layout. We applied this methodology to the flow field design of Polymer Electrolyte Membrane Fuel Cells (PEMFC) bipolar plates. Specifically, the optimal two-dimensional pattern of the PEMFC cathode flow field was achieved by merging topology optimization with the Gray-Scott reaction/diffusion system. Applying Murray's law, an optimal three-dimensional flow field with an unpredictable new pattern was established. The design emphasizes efficient fuel diffusion and reduced flow resistance, validated through experiments. Quantitative comparisons with serpentine and parallel flow fields showed performance differences of approximately 60 mV and 120 mV at a current density of 1.43 A/cm2, respectively. These metrics reflect the impact on mass transfer efficiency under high-power PEMFC operations, serving as critical indicators of flow field effectiveness. Additionally, simulations confirmed an 18-fold reduction in pressure drop compared to the serpentine design. This innovative design process offers advantages that could be incorporated into diverse research areas in the future.

Study of microfluidic heat transfer in 2D hydrophobic walls with different slip mechanisms

Numerous studies have shown that the gas at the solid-liquid interface in microflow can increase the slip length, reduce the flow resistance. However, the relationship between nanobubbles and fluid boundary slip is complicated, and the impact of nanobubble morphology must be considered. To investigate the combined effect of the bubble model on slip and heat transfer, we investigated the drag reduction and heat transfer effect of microfluidic flow on a 2D hydrophobic wall by theoretical derivation combined with numerical simulation. The comparison of the results revealed good agreement between the analytical solution and the numerical simulation results. It was shown that the gas slip generated by the rarefied gas significantly affected the flow heat transfer effect. Further analysis of the bubble meniscus shape revealed that minimizing the protruding angle of the meniscus is crucial for enhancing drag reduction. In addition, the simulation results also revealed that increasing the gas coverage fraction effectively reduces flow resistance while maintaining heat transfer performance. At the same time, the higher pressure enhanced the heat transfer effect while maintaining the stability of the drag reduction effect.

Mechanisms of surfactant improving water injection huff and puff efficiency in tight reservoir

Water injection huff and puff is an economical and effective method to enhance the recovery of tight oil reservoir, in which the addition of suitable surfactants is critical, but its mechanism needs to be further studied. In this paper, the huff and puff process is divided into replenishment, imbibition and water flooding stages. This study compared and analyzed the effects of various surfactants on interfacial tension, wettability, flow resistance, and oil washing efficiency, using mineralized water as the control group. The relationships between different surfactants and imbibition recovery efficiency, water flooding recovery efficiency, and flooding pressure were investigated. The mechanisms by which surfactants influence the imbibition and flooding processes were also explored. The results show that, the effect of permeability on imbibition and water flooding recovery efficiency in natural cores can be ignored. During the imbibition stage, the maximum recovery efficiency with mineralized water is 18.33 %, while with surfactants it is 21.40 %. In the water flooding stage, the maximum recovery efficiency with mineralized water is 3.89 %. The addition of surfactants significantly increases the water flooding recovery efficiency to 19.82 %. Furthermore, surfactants can reduce the water flooding pressure by approximately 7.00 MPa and increase the total recovery rate by about 5.00 %. The primary mechanisms by which surfactants improve the water injection huff and puff effect include reducing interfacial tension, altering wettability, facilitating crude oil detachment from rock surfaces, and enhancing oil washing efficiency. Reduction of flow resistance, leading to a decrease in the pressure required for flooding. The research results provide a theoretical basis for the practical application of surfactants in water injection huff and puff in tight reservoirs.

Cement slurry penetration behavior of swirl grouting technology

Traditional pressure grouting technology operates under steady pressure conditions, causing the grout to easily flow along preferential pathways. This results in uneven grout penetration and increased economic costs. This study proposes swirl grouting technology, which effectively improves this problem. To verify the effectiveness of swirl grouting, a fan-shaped blade tool was also proposed. The grout penetration performance was investigated through experimental studies. The length, width, height, weight, and uniformity of the grouted bodies produced by the swirl grouting method were compared with those produced by the steady pressure grouting method. Then, the mechanisms of swirl grouting were analyzed through transparent disc visualization experiments. The results demonstrated that, at different water–cement ratios, the swirl device increased the penetration length in the X, Y, and Z directions by 43.3%, 27.8%, and 45.8%, respectively, compared to the conventional straight device, and by 57.3%, 39.4%, and 55.6%, respectively, compared to the fan blade device. Moreover, the swirl device increased the weight of the grouted stone body by 54.9% compared to the conventional straight device and by 91.0% compared to the fan blade device, significantly enhancing filling efficiency. The uniformity coefficient of the swirl device permeation decreased by 56.6% and 51.0%, respectively, compared to the conventional straight device and the fan blade device, resulting in a more uniform grout distribution. The transparent disc visualization experiment further revealed the advantage of the swirl device in promoting the migration of fine particles, with a significant increase in average penetration distance and a penetration shape closer to a regular circle. The rotating flow path of the swirl device imparts additional rotational momentum and multidirectional penetration capabilities. The resulting turbulence accelerates the mixing of grout with the soil matrix, facilitating the migration of fine particles, expanding flow channels, and reducing flow resistance. This combination of effects enhances penetration efficiency and reduces energy loss. This study offers significant practical application value for improving engineering quality, construction efficiency, and reducing costs.

A Review on Application of Pin-Fins in Enhancing Heat Transfer

The pin-fin is one of the main technologies in enhancing heat transfer. The accelerated flow and vortex structures are produced, which can disrupt the development of the flow boundary layer. The configuration of the pin-fin is obvious for heat transfer and flow characteristics, including its shape, size, and arrangement in the cooling channel. This work provides a detailed introduction to the application of pin-fins in enhancing heat transfer and reducing flow resistance, including the conventional shapes, improved shapes based on circular pin-fins and irregular shapes. At the same time, the influence of the diameter, height and density of pin-fins on heat transfer and flow performance is studied, and the influence mechanism is analyzed from the perspective of boundary layers. In addition, some applications that combine pin-fins with other cooling methods to further improve performance are analyzed. In terms of the optimization technology, the structure optimization for pin-fin shape and the layout optimization for pin-fin array are summarized. Therefore, this review provides a wide range of literature for the design of internal cooling channel pin-fins.

Experimental study on the flat loop heat pipe with minichannel wick under low heat flux

Stable operating under low heat flux condition is crucial for loop heat pipe. To investigate the performance of the flat loop heat pipe under low heat flux, a visual structure of evaporator with longitudinal replenishment characterized by minichannel wick is proposed and fabricated. The minichannel wick increases the permeable area and reduces flow resistance to enhance the heat transfer capacity. However, under low heat flux condition, excessive liquid permeation into the vapor line and the local reverse vapor flow may deplete the liquid storage in the compensation chamber, resulting in a wick temperature increase of 4.7 °C under extreme condition. Lowering the heat sink temperature does not necessarily lead to a lower stable wick temperature in specific cases but rather poses operational challenges and further raises the stable wick temperature by 9 °C. By visualizing the flow structure, it is found that arduous vapor–liquid prestart distribution leads to prolonged circulation establishment time and higher wick temperature, resulting in a higher stable wick temperature. As the heat flux increases, the effect of prestart distribution on the stable wick temperature weakens as the redistribution capability improves.

Multi-objective optimization study of airfoil fin printed circuit heat exchanger with tip gap based on machine learning

The printed circuit heat exchanger (PCHE), a compact and highly efficient device, is capable of operating effectively under demanding conditions, which makes it ideal for supercritical CO2 Brayton cycles. In this study, we present a novel airfoil fin PCHE with tip gap, and conduct multi-objective optimization on the tip gap and arrangement of airfoil fins based on the analysis of the supercritical CO2 flow and heat transfer characteristics. We conduct a parameter design using Design of Experiment to examine the impact of the dimensionless design parameters, including the horizontal number (ζh), staggered number (ζs), vertical number (ζv), and gap number (ζg). To forecast the flow and heat transfer performance, we utilize a neural network model called Particle Swarm Optimization-Back Propagation (PSO-BP). We employ the non-dominated sorting genetic algorithm II to obtain the Pareto optimal front by utilizing ζh, ζs, ζv, and ζg as variables for optimization, and the volumetric heat transfer coefficient (hv) and Fanning friction factor (f) as objectives for optimization. The results find that the utilization of tip gap can enhance heat transfer while reducing flow resistance. The PSO-BPNN model exhibits higher prediction accuracy and excellent generalization ability compared with traditional BPNN model. The VIKOR and TOPSIS methods identify compromise schemes with excellent thermal-hydraulic performance. The mechanism of heat transfer enhancement can be elucidated using the principle of field synergy.

Effect of ultrasonic on thermo-hydraulic characteristics of shell and tube heat exchangers with twisted tape

Ultrasonic technology was combined with twisted tape insert technology to improve the performance of shell and tube heat exchangers. The effects of sound intensity, sound frequency, and ultrasonic transducer position on thermal transfer, resistance reduction, and overall performance of shell and tube heat exchangers with twisted tape (STHXTT) at different Reynolds numbers were investigated compared to the non-ultrasonic conditions. The experimental results show that applying ultrasonic can significantly enhance thermal transfer, reduce flow resistance, and improve the overall performance. The maximum increase of Nu is 36.53 %, the maximum decrease of f is 12.50 %, and the maximum value of PEC is 1.41. With the increase in Reynolds number, the performance is enhanced but the resistance reduction and overall performance are weak. When the ultrasonic intensity increases, the thermal transfer and resistance reduction performance is enhanced, but a critical ultrasonic intensity exists. When the ultrasonic intensity is large enough, the ability to reduce resistance is enhanced with the decrease of ultrasonic frequency. When the ultrasonic transducer is installed vertically, the thermal transfer performance is the best, however, the resistance reduction effect is the worst. When installed horizontally, the STHXTT has the best resistance reduction performance but the worst thermal transfer effect.

Development and experimental evaluation of surface enhancement methods for laser powder directed energy deposition microchannels

ABSTRACT This research evaluates Laser Powder Directed Energy Deposition (LP-DED) for producing fine feature internal microchannels. This study is focused on enhancing and characterising the surfaces of microchannels produced using techniques such as abrasive flow machining, chemical milling, chemical mechanical polishing, electrochemical machining, and thermal energy method to modify internal surfaces of microchannels made from NASA HR-1 Fe-Ni-Cr alloy. Flow testing for discharge coefficient measurement is conducted on processed microchannel samples, followed by characterisation through optical microscopy, Scanning Electron Microscopy (SEM), and Computed Tomography. Findings reveal variations in surfaces due to powder adherence, melt pool undulations, and polishing mechanisms. The study emphasises the significance of removing material equivalent to the mean powder diameter to reduce surface roughness and impact the discharge coefficient. The research proposes a ratio for planarising roughness and waviness peak height and density, offering insights for tailored surface adjustments in specific applications requiring reduced flow resistance. Highlights Internal microchannels with thin-walls were fabricated using the laser powder directed energy deposition process. Various surface enhancements and polishing processes were developed to modify the surface texture of the LP-DED channels. Flow testing was conducted to determine the discharge coefficient. Post-test characterisation was completed to obtain cross sectional area, perimeter, surface texture, and general surface condition to analyse results. Ratio of roughness and waviness peak and density (Spk/Spd and Wp/WPc) is proposed as a relevant surface characterisation parameter. Tailored surface modifications for specific end-use applications.

Effects of airflow direction on the thermal-hydraulic performance of louvered fin-common flow up vortex generator

To improve the thermal-hydraulic performance of the louvered fin and flat tube heat exchangers (LFHEs), this paper innovatively proposes the louvered fin-common flow up vortex generator (LF-CFUVG). Then, numerical simulations are conducted to study the effects of airflow direction γ on the thermal-hydraulic performance of the LF-CFUVG. The corresponding results indicate that the flow resistance of the LF-CFUVG is always greater than the Baseline (the LFHE without CFUVGs), as the CFUVGs reduce the minimum free flow area while forming low-speed wake zones behind them. The heat transfer capacity of the LF-CFUVG exceeds the Baseline as well, this is attributed to the longitudinal vortices induced by the CFUVGs, which is helpful to homogenize the temperature field and transport the high-speed and low-temperature airflow. And the thermal-hydraulic performance of LF-CFUVG also outperforms the Baseline. In comparison to the working condition of γ is 0°, the pressure drop Δp for the LF-CFUVG declines with increase of γ from 0° to 30°, thus a larger angle helps to reduce flow resistance. However, the heat transfer coefficients hLF and performance evaluation criteria (PEC) of the LF-CFUVG deteriorate with the increasing γ, so a smaller angle is recommended to obtain an intenser heat transfer and better PEC.

Advances in Pulse Tube Cooler with Dual-opposed Ambient Temperature Displacers

The pulse tube cooler offers several advantages, such as low vibration, high reliability, and no moving parts at the cold end. However, its efficiency is hindered by the limited phase modulation capability and acoustic power dissipation in the phase shifter. In response to this, Lihan Cryogenics has developed a Stirling pulse tube cooler employing ambient displacers. This innovative cooler comprises a moving magnet compressor with dual-opposed pistons and a co-axial cold finger. By utilizing ambient displacers, the cooler can recover expansion work and enhance cooling efficiency. This article highlights recent advancements in this type of cooler. To simplify manufacturing and increase reliability, the displacers now adopt a rod structure, reducing the requirement for supporting spring stiffness. Additionally, the cooler incorporates dual-opposed room temperature displacers, positioned orthogonally to the compressor piston axis (referred to as “OrthoCoolTM”). This arrangement results in low vibration, reduced flow resistance, and eased assembly and production challenges. Experimental tests demonstrate that compared to the cooler employing inertance tube phase modulation, the new ambient displacer structure effectively enhance system efficiency, achieving a cooling capacity of 100W at 77K with 1455W input electric power. The corresponding relative Carnot efficiency is 20%.

Growth dynamics and morphology of D2O + HFC-134a clathrate hydrate crystal toward tritiated water separation

This work represents the crystal growth and morphology of Deuterium water (D2O) and HFC-134a clathrate hydrate toward enhancing the hydrate-based tritiated water separation method. The utilization of the method involves the use of D2O + HFC-134a hydrate as a substrate to capture tritiated water. It is imperative to have a comprehensive understanding of the morphology of each crystal and the precise temperature and pressure conditions required for their production, given that the substrate consists of individual crystals. Experiments were conducted within Δ T sub range from 1.0 K to 7.8 K. The pressure was set at 0.305 to 0.398 MPa to avoid the liquefaction of HFC-134a. The results revealed that at Δ T sub less than 5.2 K, the hydrate crystals were plates and polyhedrons with a size of 1.0–3.0 mm. When Δ T sub exceeded 5.2 K, the crystals of columnar or dendritic morphologies were observed. They formed elongated shapes of 3.0 mm in length and 0.1 mm in width. Columnar or dendritic crystals are suitable for increasing surface area. In contrast plate and polyhedral crystals decrease the surface area of the substrate and reduce flow resistance. Selecting the favorable crystalline form to intensify the equipment and processes is essential.

Improving thermal performance of turbine blade with combination of circular and oblong fins in a wedge channel: a numerical investigation

Abstract Because of its narrow and aerodynamic design, cooling the trailing edge of a turbine blade offers an essential problem. For the trailing edge internal cooling of gas turbine blades, wedge-shaped channels are used. Pin-fin arrays play a critical role in enhancing heat transmission at the trailing edge of turbine blades. The flow and heat transfer properties of a number of wedge channels with staggered pin-fins of varied shapes are used to develop a design with a more effective heat transfer effect and reduced flow resistance. The present study compares the combination of circular pin fins and oblong pin fins in a wedge duct with a Reynolds number range of 12,000–85,000 and a constant heat flux (surface) of 3280 W/m2 applied to the bottom wall, top wall, and surfaces of the fins. The results indicate that the pressure loss is less in circular fins at the centre and oblong fins side by side, and it is 23.67 % less than circular and oblong fins in opposite positions. The Heat transfer coefficient for circular and oblong fins in opposite positions is 16.72 % higher than circular fins at centre and oblong fin side by side. The thermal performance factor is almost the same for both cases.

Performance evaluation and optimization of data center servers using single-phase immersion cooling

This paper conducts a comprehensive performance evaluation and optimization of single-phase immersion cooling (SPIC) systems to address challenges in data center server cooling. A three-dimensional model of blade servers with different cooling methods is constructed and numerically solved to compare thermal transport performance, flow characteristics, and energy consumption performance. Furthermore, the influence mechanisms of different oil coolants and operating conditions on SPIC system performance are studied. The results indicate that the SPIC scheme exhibits significant advantages in terms of heat transfer capability, heat transfer uniformity, and flow resistance loss. Moreover, the power usage effectiveness (PUE) of SPIC systems decreases by 20.8 % and 17.6 % compared to forced air cooling and water cooling plate solutions, respectively. The dynamic viscosity of oil coolants has the greatest impact on the SPIC performance. Moreover, high-viscosity silicone oil increases the flow resistance of SPIC systems and weakens the convective heat transfer capability between the coolant and components. By ensuring safe operation, increasing the inlet temperature of oil coolants reduces flow resistance losses and enhances heat transfer capacity. Additionally, initially increasing the mass flow rate improves convective heat transfer capacity. However, the heat transfer improvement gradually diminished beyond a certain threshold while flow resistance losses increased significantly.

Numerical investigation of the thermo-hydraulic performance of a shark denticle-inspired plate fin heat exchanger

Growing demand for increased power dissipation is fuelling the need for the design of more efficient heat exchangers. Modifying fin geometry is an effective way of improving heat transfer efficiency and of reducing flow resistance for plate fin heat exchangers. To date, fin designs have mostly revolved around classical shapes such as pins, ellipses, and rectangles, due to limitations of conventional manufacturing technologies. However, with recent advancements in metal additive manufacturing, there is an opportunity of redesigning approaches and ways of thinking to create novel fin geometries. In this study, biomimicry was used as a tool to reverse engineer a novel geometry for a plate fin heat exchanger based on a denticle, which is a mesoscopic structure on the skin of sharks. The shape of the denticle is streamlined; therefore, showing the possibility of enhancing fluid-to-solid contact if used as geometry for a plate fin heat exchanger. The thermo-hydraulic performance of the denticle was evaluated with respect to a rectangular, cylindrical and an elliptical fin (NACA 0030), using conjugate-heat-transfer simulations on ANSYS-Fluent. The numerical model was calibrated and validated based on experimental results from an additively manufactured rectangular plate fin heat exchanger. Results demonstrated that over the range of tested Reynolds Numbers, 9.8x104 < Re ≤ 22.9x104, the denticle fin had average Nusselt number improvements of 13.1 %, 5.4 % and 75.7 % with respect to the rectangular fin, the NACA 0030 and cylindrical fin, respectively. At Re = 22.9x104, a 26 % decrease in pressure drop was noted for the denticle with respect to the rectangular fin, with maximum thermal performance factors (ƞ) of 1.29, 0.81 and 1.53 as noted for the denticle fin with respect to the rectangular fin, NACA 0030 fin and cylindrical fin, respectively.

Optimization Research on the Space-V-Type Biomimetic Surface Grooves of a Marine Centrifugal Pump

The biomimetic surface with Space-V grooves can effectively reduce flow resistance and noise. Our investigation was in order to further enhance the drag reduction and noise reduction performance of a marine centrifugal pump with Space-V-groove-shaped biomimetic surfaces. A regression equation was established with response surface methodology between the total sound pressure level and the height (h), width (s), and spacing (b) of the biomimetic groove structure. The interaction effects of various parameters on the total sound pressure level were analyzed, and the parameter range was determined at the lowest total sound pressure level. The hydraulic performance and interior noise of the model before and after optimization were compared. The results showed that the total sound pressure level initially decreased and then increased with increasing groove height. Similarly, with an increase in groove width, the total sound pressure level decreased at first, then increased. When the height of the bionic groove is 0.5–0.7 mm, the groove width is 0.4–0.7 mm, the groove spacing is 0.7–1.3 mm, and the total sound pressure level of the centrifugal pump is the smallest, which is 180–182 dB. On the other hand, the total sound pressure level increased as groove spacing increased. Through the use of an optimized Space-V groove model, under rated working conditions, the model head is increased by 0.27 m and the efficiency is increased by 1.21%. In addition, the optimized model has excellent drag and noise reduction performance, with the drag reduction rate of 3.73% and noise reduction rate of 1.81%, which are, respectively, increased by 0.87% and 0.45% compared with before optimization. The performance of centrifugal pumps for ships can be greatly improved.

Surface-tension change of graphene-based water nanofluid and its effects on heat-transfer process

Nanofluids with high thermal conductivities are gaining attention for heat-exchange applications, particularly in boiling processes. Nanofluid heat-transfer efficiency is significantly influenced by the surface tension (ST) and wettability patterns of the nanofluid. This study investigated graphene-based water nanofluids prepared from three different viscoelastic polymer solutions. The effects of the dispersant, graphene concentration, and temperature on the ST were investigated, and the wetting behavior of nanofluids on stainless steel and polypropylene random surfaces was determined. The results indicated that the ST of the nanofluids exhibited a negative correlation with the dispersant concentration and temperature. Additionally, the inclusion of graphene reduced the ST in xanthan-gum systems but increased it in sodium carboxymethyl cellulose and polyethylene-oxide systems. Overall, the nanofluids exhibited a lower ST than water. The decrease in the nanofluid ST is ascribed to the development of a rigid network resulting from the co-adsorption of graphene nanoparticles and the dispersant at the gas–liquid interface. Furthermore, graphene has been demonstrated to enhance the wettability of the base fluids of various materials. A decrease in ST led to increased frictional resistance; however, this was counteracted by an increase in the contact angle, resulting in an overall reduction in frictional resistance. Moreover, reducing the ST can improve the fluid boiling heat transfer. Therefore, these nanofluids exhibited the dual effect of reduced flow resistance and enhanced heat-transfer efficiency. This study offers valuable insights into the behavior of nanofluids and their potential applications in areas such as energy storage and spacecraft thermal management.

Experimental study on heat transfer and flow resistance characteristics of integral rolled spiral finned tube bundles heat exchangers

The integral rolled spiral finned tube (IRSFT) represents a novel variant of low carbon steel heat exchanger components. The unique feature of IRSFT is the integral structure of its fins and base tube, with the fin section exhibiting an isosceles trapezoidal shape, thereby enhancing its heat transfer performance. However, the dearth of comprehensive studies on the heat transfer and flow resistance characteristics of IRSFT has impeded its widespread application in engineering projects. To address this gap, this study undertakes an experimental investigation into the heat transfer and flow resistance properties of IRSFT bundles. The findings reveal that the Nusselt number (Nu) escalates with an increase in both transverse and longitudinal pitch. Furthermore, Nu initially increases and subsequently decreases with a rise in fin pitch and fin height. Concurrently, the Euler number (Eu) diminishes with an increase in fin pitch, fin height, transverse pitch, and longitudinal pitch. Within the parameters of this experimental study, IRSFT demonstrated superior heat transfer performance and reduced flow resistance compared to serrated spiral finned tube and spiral finned tubes. This study also proposes a novel experimental correlation for predicting Nu and Eu for IRSFT bundles, thereby providing a theoretical foundation for the industrial application of IRSFT.