Abstract
A fully dense 18Ni300 mold steel was firstly prepared by the binder jetting (BJ) process. We developed a water-based binder characterized by its low viscosity, which significantly enhanced the penetration of binder into the fine powder layer. This process resulted in a deep, narrow cross-section due to reduced flow resistance, leading to strong inter-layer bonding and high surface quality of the green part. The densification behavior of 18Ni300 BJ green parts with different particle sizes was meticulously analyzed. A remarkable tensile property of YS = 783 MPa, UTS = 1012 MPa and EL = 8.8% were obtained in sintered 18Ni300 alloy with fine powder under 1460 °C and 50 mTorr vacuum. Building on thermodynamic theory, we introduced a novel criterion to assess the oxidation reactions in 18Ni300 parts fabricated by the BJ method during sintering under different atmospheric conditions.
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