The development of composite materials has been a subject of intensive interest for more than a century,but the concept of using two or more elemental materials combined to form a composite solid may have been employed ever since materials were first in used. In the case of particle dispersed metal matrix composite plating, the development can be traced back to 1960s. Nowadays, electrolytic deposition of particle dispersed metal matrix composite coating has already been a well-established technique. From its earliest development, the goal for a composite coating has been to achieve a combination of properties not achievable by any of the elemental materials acting alone. Thus, a composite coating could be prepared from constituents, which by themselves could not satisfy a particular design requirement. By combining various inert particles with metals, composite coatings with a number of improved properties could be prepared. For an example,nickel is one of the most widely used plating metals owing to its good chemical and mechanical properties. However, the strength of these properties is not enough to apply the nickel coatings in many engineering works. Therefore, further advancement on the nickel coatings is desirable, which can be achieved by incorporating the second phase especially the ceramic particles into the nickel matrix. Such particle reinforced nickel matrix composites generally exhibited the enhanced hardness, better anti-wear and anti-corrosion performance when compared to the pure metal and its alloys. These composite coatings are recently believed to be a possible candidate for the substitution of chromium coating. The properties of such composite coatings can be tailored by selecting a proper combination of metal and particles. For example, hard coatings can be achieved by co-depositing hard particles like diamond,c-BN,etc. with metals and their alloy especially Ni-P or Co-P alloy matrix. Similarly,friction less coatings can be achieved by co-depositing solid lubricating particles like MoS , PTFE,etc. However, in order to achieve the best performance of these composite coatings, the co-deposited particles must be uniformly dispersed in the matrix phase and the amount of these distributed phase must be more than 35 to 40vol.% for most of the engineering works. Although the composite plating of metal containing various inert particles has already been a well-established technique,the total amount of the particles that can be co-deposited with the metals even under the optimum conditions is often less than the amount of these particles required for many applications. For the last few years, the authors in this laboratory have been investigating various techniques to increase the particle content in a composite coating. One of the recently developed techniques is the application of the electrochemically redox-active surfactant containing an azobenzene unit in a composite plating bath, which enhanced the particle co-deposition dramatically. In this review, the authors will focus mainly about this technique and discuss specially about the synthesis,the interfacial electrochemistry and the application of the azobenzene surfactant in composite plating.
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