This study investigates the pollution characteristics and environmental risks of crushed microplastics (MPs) generated during plastic recycling, emphasizing their adsorption capacity for heavy metals, particularly lead (Pb). SEM-EDS analysis revealed that crushed MPs exhibit significantly higher adsorption capacity than primary MPs due to their larger surface area and more available adsorption sites, including oxygen-containing functional groups. The adsorption behavior of MPs was influenced by key factors such as MP size, MP quantity, pH, salinity, and biofilm formation. Smaller MPs demonstrated higher adsorption efficiency, while elevated pH enhanced Pb adsorption. Conversely, increased salinity reduced adsorption due to competition for adsorption sites. Increasing MP concentrations improved Pb removal efficiency, but higher MP quantities led to a decrease in maximum adsorption capacity, demonstrating a trade-off between removal efficiency and adsorption capacity. Isothermal adsorption experiments revealed that Pb adsorption on MPs follows a multi-layer mechanism, best characterized by the Freundlich model. The adsorption capacity increased nonlinearly with Pb concentration and stabilized as surface sites became saturated. The formation of biofilms on MPs further enhanced their adsorption capacity by providing additional functional groups and facilitating multi-layer adsorption, increasing ecological risks. Adsorption kinetics were best described by pseudo-second-order and intra-particle diffusion models, indicating chemical adsorption and boundary layer diffusion as dominant mechanisms. Magnetic Fe3O4 nanoparticles demonstrated a high recovery efficiency of 99.3% for MPs, highlighting their potential for environmental remediation. However, the presence of adsorbed Pb slightly reduced recovery performance, emphasizing the need to optimize recovery conditions for maximum efficiency. These findings underscore the dual threat posed by crushed MPs: their capacity to adsorb and concentrate harmful substances, increasing ecological toxicity, and the challenges associated with their recovery. This research provides critical insights into mitigating MP pollution and developing effective recovery strategies under realistic environmental conditions.
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