The objective of the presented study was to evaluate the biomechanics of aligners utilising attachments and the effect of their placement for extrusion. An invitro Orthodontic SIMulator (OSIM) was used to measure forces and moments produced through aligners incorporating attachments. The maxillary teeth on OSIM were digitally scanned to generate an STL model that was modified by placing a rectangular shaped attachment. Four models were designed with variation in attachment placement: Model NA-no attachment; model BA-buccal attachment; model LA-lingual attachment; model BL-both buccal and lingual attachments. Aligners (n = 30/model) were fabricated using a 0.75 mm thick polyethylene terephthalate material using a Biostar machine following the manufacturer's recommendations. A one-way MANOVA, followed by one-way ANOVA was used to test the effect of models on occlusogingival force (Fz) and mesiodistal moment (Mx) at 0.20 mm of gingival displacement of the left lateral incisor. The BL model exerted maximum Fz (1.22 ± 0.20 N), followed by models BA (1.18 ± 0.25 N) and LA (1.07 ± 0.19 N). The model NA exerted a negligible Fz (0.14 ± 0.08 N) that was statistically different from all other models. The models BA and LA generated Mx that has the tendency to tip the crown of tooth lingually (10.00 ± 3.12 Nmm) and buccally (-1.29 ± 2.26 Nmm), respectively. The models show statistically significant differences between models BL, BA and LA. There was no statistically significant difference between models BL and NA. The experimental evidence suggest that attachments on the lateral incisor could improve the predictability of extrusion forces applied with aligners. The models BL and LA provided favourable biomechanics by generating clinically significant extrusion forces without significant tipping of the lateral incisor tooth.
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