Abstract This study explores innovative control strategies for electric vehicle (EV) charging stations in a DC Microgrid powered by solar and wind energy. A new methodology regulates the dc-link voltage through various converters while a modified vector control method enhances the performance of switched reluctance motors (SRMs). The implementation of super twisting sliding mode (STSM) controllers show superior performance compared to traditional PI and Fuzzy controllers. The design of an asymmetrical converter with four battery banks also minimizes charging durations. The real-time test system (RTS) effectively managed power generation within a DC microgrid, demonstrating a stable voltage at the DC bus despite variations in total generation from photovoltaic (PVS) and wind systems. In Case 1, the controller successfully maintained power balance while charging electric vehicles and managing DC loads. During load torque adjustments, the system maintained a steady motor speed of 320 RPM even with a load torque increase from 5 Nm to 50 Nm at 3 s, showcasing its robust vector control strategy. Notably, the system facilitated a reverse operation at 10 km h−1 (80 RPM) by seamlessly adjusting the engine’s reference speed from 80 RPM to −80 RPM at t = 4.0 s. The vector control causes the engine speed heading to be opposite in a natural manner., indicating its innovative capability to handle diverse operational scenarios. The MATLAB/Simulink package serves as the foundation for the proposed model, which is then integrated into OPAL-RT modules to create a Hardware-in-the-Loop (HIL) system for showcasing diverse outcomes. Different outcomes are deliberated with validated justifications of the suggested approach. The research is linked to Sustainable Development Goals 7 (Affordable and clean energy) and 13 (Climate action).
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