Real-time Measurement Technique Research Articles

Real-time detection of coke particles in blast furnace operations using machine learning: Case of a steel plant in India

The efficiency of blast furnace operations in a steel plant relies on the quality of raw materials, including coke. The particle size distribution (PSD) of coke plays a vital role in ensuring the efficiency of the blast furnace. Conventional methods of measuring average particle size are time-consuming and labour-intensive leading to delayed operations. To address the issue, various studies have used different techniques for real-time measurement of coke particle size, including laser diffraction, acoustic sounding, X-ray computed tomography, and computer vision. While these methods have shown successful applications, there have been limitations in their lower prediction accuracy and detection speed. Therefore, our study proposes a practical approach that leverages the integration of computer vision algorithms to enhance accuracy and detection speed. The proposed methodology is compared with the conventional method of measuring particle size in the lab at a blast furnace. Our results reveal that the YOLOv8 algorithm outperforms the conventional method, providing efficient detection of 5.419 frames per second and with a mean absolute error of [Formula: see text]1.77 mm within the lab results. YOLOv8 can perform object segmentation providing much more precise polygon masks of the coke particles instead of simply providing rectangular dimensions using traditional object detection, as explored in previous studies. This approach enables real-time monitoring of PSD and timely alerts to the onsite team, significantly improving the efficiency of blast furnace operations.

Investigation on the bending performance of sandwich beams with re-entrant diamond auxetic core

ABSTRACT Auxetic metamaterials, characterised by a negative Poisson’s ratio (NPR), exhibit unique mechanical properties where they expand under tension and contract under compression. These structures hold significant potential with applications spanning various industries such as biomedical, construction, sports, aerospace and defence. The re-entrant diamond auxetic metamaterial represents a modified unit cell structure designed to mitigate the bending-dominated failure observed in conventional re-entrant structures. Notably, this modification demonstrates advantages, particularly in uni-axial compression scenarios. However, its performance concerning energy absorption under bending loads has not been explored until now. This study examines the bending behaviour of a re-entrant diamond auxetic metamaterial, both as a core and in sandwich configurations. The samples are fabricated using additive manufacturing (3D printing) and compression moulded glass-epoxy composite skins are added to these cores. Experimental assessments are conducted to evaluate bending performance, facilitated by advanced digital image correlation (DIC) techniques for real-time displacement measurement on the sample surface. The results reveal remarkable 14, 11 and 4-times improvement in energy absorption, specific energy absorption and failure displacement in the sandwich construction compared to the core configuration. Additionally, the study investigates the impact of eccentric loading on the flexural performance of the re-entrant diamond auxetic metamaterial.

Dynamic Microcirculation Characteristics of Plantar Skin Under Metatarsal Head of Human Foot in Response to Life-Like Pressure Stimulus.

Diabetic foot ulcer (DFU) is a severe complication with high mortality. High plantar pressure and poor microcirculation are considered main causes of DFU. The specific aims were to provide a novel technique for real-time measurement of plantar skin blood flow (SBF) under walking-like pressure stimulus and delineate the first plantar metatarsal head dynamic microcirculation characteristics because of life-like loading conditions in healthy individuals. Twenty young healthy participants (14 male and 6 female) were recruited. The baseline (i.e., unloaded) SBF of soft tissue under the first metatarsal head were measured using laser Doppler flowmetry (LDF). A custom-made machine was utilized to replicate daily walking pressure exertion for 5 min. The exerted plantar force was adjusted from 10 N (127.3 kPa) to 40 N (509.3 kPa) at an increase of 5 N (63.7 kPa). Real-time SBF was acquired using the LDF. After each pressure exertion, postload SBF was measured for comparative purposes. Statistical analysis was performed using the R software. All levels of immediate-load and postload SBF increased significantly compared with baseline values. As the exerted load increased, the postload and immediate-load SBF tended to increase until the exerted load reached 35 N (445.6 kPa). However, in immediate-load data, the increasing trend tended to level off as the exerted pressure increased from 15 N (191.0 kPa) to 25 N (318.3 kPa). For postload and immediate-load SBF, they both peaked at 35 N (445.6 kPa). However, when the exerted force exceeds 35 N (445.6 kPa), both the immediate-load and postload SBF values started to decrease. Our study offered a novel real-time plantar soft tissue microcirculation measurement technique under dynamic conditions. For the first metatarsal head of healthy people, 20 N (254.6 kPa)-plantar pressure has a fair microcirculation stimulus compared with higher pressure. There might be a pressure threshold at 35 N (445.6 kPa) for the first metatarsal head, and soft tissue microcirculation may decrease when local pressure exceeds it.

Experimental Approaches Used to Investigate Voluntary Behavioral Thermoregulatory Responses.

A new behavioral test was developed to investigate the neural mechanisms of voluntary, behavioral thermoregulatory responses. The apparatus used in this test consisted of a thermostatic chamber that maintained the ambient temperature at a chosen level and two side-by-side floor plates that were placed in the thermostatic chamber and could be set to different temperatures. As the three temperatures, ambient temperature and two plate temperatures, can be controlled independently, we term this behavioral test the three-temperature (3T) test. When the ambient temperature was 28°C with floor plate temperatures of 25°C and 35°C, mice showed preference to the warm plate over the cool one. By contrast, when the ambient temperature was 40°C, the mice showed preference to the cool plate, that is, a cool-seeking behavior. Detailed analyses of the time courses of the plate preference and core body temperature revealed that this cool-seeking behavior contributed to the regulation of body temperature. By using the 3T test in combination with the latest in vivo imaging techniques for real-time measurement of neuronal activities and neurotransmitter releases in the brain of freely-moving animals, the neural mechanisms of voluntary, behavioral thermoregulatory responses could be elucidated in the near future.

Investigation of RH effect on uncommon limonene ozonolysis products and SOA formation in indoor air with real time measurement techniques

Scientific interest in SOA influence on indoor air quality increases since last 20 years. It is well known, that particles of nano-sized diameter pose a threat for human health causing, among others: eye, upper airway irritation, inflammatory response in cells, worsening asthma, hypertension, diabetes, and central nervous dysfunction. Terpenes are reactive VOCs, commonly emitted in indoor air and considered to be SOA precursors by oxidation reactions. The aim of this study was to investigate the relative humidity influence on i) formation of limonene ozonolysis products and ii) SOA formation process – especially the first steps of it. We managed to determine 4 uncommon limonene ozonolysis products (m/z: 43, 83, 99 and 110) appearing in the PTR-TOF-MS mass spectra with the same frequency as well-known formaldehyde, acetone, acetic acid and formic acid. We also detected m/z 75 and m/z 115 formed under dry conditions and m/z 111 and m/z 125 formed under humid conditions. Detected masses formula is proposed with probability >70 % and the probability is derived from the deviation of the exact mass to the measured one and the isotope distribution. SMPS data analysis allowed us to conclude that RH around 40% increases particle mass concentration, regardless initial limonene concentration. Unfortunately, conclusions about RH influence on particle number concentration are inconsistent. Under low initial terpene concentration, RH around 40% decreases particle number concentration. However, for high initial limonene concentration, RH around 40% caused increase in particle number concentration. Obtained results allowed to conclude, that i) RH influences both particle number and particle mass concentration, ii) initial substrate concentration influences SOA formation altering the RH effect, iii) comparison of results and drawing conclusions is difficult due to different experimental protocols in the literature and due to the number of factors influencing SOA formation initiated by terpene oxidation.

The potential for isothermal microcalorimetry to detect venous catheter infection isolates and establish antibiograms

ObjectivesBecause bloodstream infection and venous catheter (or cannula) bloodstream infection are associated with high morbidity and cost, early identification and treatment are important. Isothermal microcalorimetry can detect microbial growth using thermal power (heat flow), essentially in real time. The aim of this study was to examine the potential of this technique in clinical practice. MethodsThermal power of wild-type bacteria (Escherichia coli, Staphylococcus epidermidis, Klebsiella pneumoniae, and Enterococcus faecium) isolated from blood cultures of adult inpatients receiving parenteral nutrition in routine clinical practice was measured at 37°C every 10s using a Thermometric 2277 instrument. Temporal patterns of heat flow were used to detect the presence of bacteria, differentiate between them, and test their antibiotic sensitivity. Within and between batch reproducibility (% coefficient of variation [%CV]) was also established. ResultsIsothermal microcalorimetry always correctly detected the absence or presence of wild-type bacteria. Thermograms differed distinctly between species. Key thermographic features, such as peak heights, timing of peak heights, and interval between peak heights, were highly reproducible within each species (within-batch %CV usually about ≤1%, although between-batch %CV was usually higher). The antibiotic sensitivities (tested only for S. epidermidis and K. pneumoniae) confirmed the results obtained from the hospital laboratory. ConclusionsIsothermal microcalorimetry is a promising and highly reproducible real-time measurement technique with potential application to the investigation, species identification, and targeted antibiotic treatment of bloodstream infection and venous catheter (or cannula) bloodstream infection.

Real Time Observation of Halide Segregation in Mixed Halide Perovskite Solar Cells.

In this work, a novel real-time current-voltage (J-V) absorbance spectroscopy (RTJAS) setup is introduced for directly observing halide segregation in mixed halide perovskite solar cells under broadband light illumination, simulating solar exposure. The setup incorporates a broadband light source calibrated to one sun irradiation and a CMOS camera for simultaneous capture of all diffracted wavelengths. J-V measurements are performed concurrently with absorbance spectra collection, enabling in situ analysis of light-induced degradation due to halide segregation, including bandgap shifts and cell performance data. Comparison of photoluminescence measurements with RTJAS data reveals differing rates of bandgap decrease, underscoring the advantages of real-time measurement techniques. The work highlights the importance of accounting for experimental conditions, such as humidity and voltage injection, which can accelerate halide segregation, ultimately emphasizing the need for careful consideration of experimental conditions to accurately characterize perovskite solar cell behavior under realistic conditions.

Investigation of the Real-Time Release of Doxycycline from PLA-Based Nanofibers

Electrospun mats of PLA and PLA/Hap nanofibers produced by electrospinning were loaded with doxycycline (Doxy) through physical adsorption from a solution with initial concentrations of 3 g/L, 7 g/L, and 12 g/L, respectively. The morphological characterization of the produced material was performed using scanning electron microscopy (SEM). The release profiles of Doxy were studied in situ using the differential pulse voltammetry (DPV) electrochemical method on a glassy carbon electrode (GCE) and validated through UV-VIS spectrophotometric measurements. The DPV method has been shown to be a simple, rapid, and advantageous analytical technique for real-time measurements, allowing accurate kinetics to be established. The kinetics of the release profiles were compared using model-dependent and model-independent analyses. The diffusion-controlled mechanism of Doxy release from both types of fibers was confirmed by a good fit to the Korsmeyer–Peppas model.

Microsphere-assisted enhanced photothermal lens detection integrated with digital holographic microscopy for 3D particle sensing and thermal diffusivity measurement

In this paper, we show that by extending the concept of “microsphere-assisted imaging” into thermal lens (TL) detection, enhancement of photothermal detection is achieved. Furthermore, by integration of TL detection and digital holographic microscopy (DHM), we provide simultaneous measurement of photothermal properties as well as complementary imaging of the sample. Simultaneous acquisition of photothermal properties and imaging is essential for characterization of a variety of samples in biochemistry, material science, and process technologies. TL is a sensitive methodology to detect low concentrations of analytes in low-loss samples, and DHM in the transmission mode is an effective technique for label-free, non-contact, and real-time imaging and measurement of phase objects, such as biomaterials. We demonstrate the usefulness of the TL-DHM integrated system by applying it for acquisition of photothermal maps of samples as well as obtaining their morphometrical information. Additionally, we measure the thermal diffusivity of polydimethylsiloxane because of the focusing effect of polystyrene microspheres. The system has the potential to be applied for a variety of objects including bio-samples and may be proposed as a bench-top characterization device.

Development of a real-time temperature measurement technique for SiC wafer during ultra-rapid thermal annealing based on optical-interference contactless thermometry (OICT)

A real-time temperature measurement technique with high spatial (≤20 μm) and temporal (≤1 μs) resolutions for SiC wafers during ultra-rapid thermal annealing (URTA) has been developed based on optical-interference contactless thermometry (OICT). This technique consists of hardware (OICT imaging setup) and software (fast temperature extraction program). Under URTA by atmospheric-pressure thermal plasma jet, a clear variation of optical-interference fringes was observed by a high-speed camera and then analyzed by a fast temperature extraction program using image preprocessing and a database. 3.5D (x, y, z and time) temperature distribution in SiC wafer was obtained within 0.43 s.

Periodic transition between two evolving soliton pulsation states in an Yb-doped fiber laser.

Due to the fascinating features, pulsating solitons attract much attention in the field of nonlinear soliton dynamics and ultrafast lasers. So far, most of the investigations on pulsating soliton are conducted in Er-doped fiber lasers. In this work, we reported the periodic transition between two evolving pulsating soliton states in an Yb-doped fiber laser. By using the real-time measurement techniques, the spectral and temporal characteristics of this transition state were investigated. Two evolving soliton pulsation states have similar evolution process, i.e., from pulsating towards quasi-stable mode-locked states. However, the details of the two processes are different, such as the pulse energy levels, pulsating modulation depths, duration of quasi-stable mode-locked states. The transition between two evolving soliton pulsation states could be attributed to the interaction of the polarizer and the varying polarization states of the pulse inside the laser cavity. The experimental results will contribute to the further understanding of soliton pulsating dynamics in dissipative optical systems.

Real-time measurement technique of the echo signal magnitude in ToF laser scanners

Laser scanning, once a niche technology used mainly in the security systems, is now gaining new areas of application mainly in autonomous vehicles, as well as in the systems that allow the construction of precise 3D models of scanned objects. With the development of this technology, there are increasing demands on the precision of distance measurements and the ability to obtain information about properties of objects from which the laser radiation is reflected. These properties are described by the reflectance of the material. The reflectance of a material can be determined by precisely measuring the magnitude of the echo signal. Measuring the magnitude of the echo signal is severely hampered by the dynamics of the signal due to changes in the distance to the object. This paper presents a method for measuring the magnitude of the echo signal in real time even when the echo signal brings the detection channel amplifier to saturation.

Collision-induced Hopf-type bifurcation reversible transitions in a dual-wavelength femtosecond fiber laser.

Collisions refer to a striking nonlinear interaction process in dissipative systems, revealing the particle-like properties of solitons. In dual-wavelength mode-locked fiber lasers, collisions are inherent and periodic. However, how collisions influence the dynamical transitions in the dual-wavelength mode-locked state has not yet been explored. In our work, dispersion management triggers the complex interactions between solitons in the cavity. We reveal the smooth or Hopf-type bifurcation reversible transitions of dual-color soliton molecules (SMs) during the collision by the real-time spectral measurement technique of time-stretch Fourier transform. The reversible transitions between stationary SMs and vibrating SMs, reveal that the cavity parameters pass through a bifurcation point in the collision process without active external intervention. The numerical results confirm the universality of collision-induced bifurcation behavior. These findings provide new insights into collision dynamics in dual-wavelength ultrafast fiber lasers. Furthermore, the study of inter-molecular collisions is of great significance for other branches of nonlinear science.

Real-Time Measurement of Personal Exposure to Airborne Nano-Objects with the DiSCmini/Echtzeitmessung der persönlichen Exposition gegenüber luftgetragenen Nanoobjekten mit dem DISCmini. Teil 1: Arbeitsprinzip und Leistungsverhalten im Labortest

The use of real-time measurement techniques for objectifying occupational exposure situations is rapidly expanding. However, in many cases, the calibration data provided by manufacturers must be completed by aerosols representative of those present in occupational environments. Present on the market for about ten years, the DiSCmini device is one of the few devices that measures personal exposure to nanometer sized aerosols in real time. Laboratory work conducted on 13 devices provided knowledge about their metrological performance. The experimental data, established for a large range of test aerosols, indicate that this instrument tends to overestimate concentration by 30 to 100 %, and underestimate particle diameter by 20 to 30 %.

A Real-Time Evaluation Strategy of the Dust Deposition Based on Irradiance Comparison for Photovoltaic Panel

The energy efficiency of the photovoltaic (PV) panel is greatly influenced by the dust deposition, especially in the PV plant covering a wide area. However, hitherto there is a lack of the real-time measurement technique for the dust deposition degree. To solve this problem, in this paper, some evaluation indicators are defined and then a real-time evaluation strategy is proposed. In order to calculate these indicators, a method and three simplification methods based on some established equations (or equation sets) are proposed to obtain the equation solution of the irradiance. This solved data is compared with the irradiance directly measured by the sensor, thus the dust deposition degree can be successfully evaluated. Finally, some simulations and experiments verify the feasibility, availability and workability of the proposed irradiance solution methods and designed evaluation strategy. The simulation and experiment results show that the errors of the solved irradiance values are always less than 2.5%. Meanwhile, these results also show that the real-time dust deposition degree can be successfully characterized by the defined indicators in this evaluation strategy, even if it is compared with other work. Therefore, this work is very beneficial to judge the energy efficiency of the PV system and plan the cleaning schedule of the PV panel.

Temporally and spatially resolved micro-rheometry of a transient viscous polymer formation

Real-time viscosity measurement techniques have been used to analyze the transition of hydrogels from a liquid state to a gel state. As viscosity is inversely proportional to diffusion coefficient, measuring real-time changes in viscosity can be done through passive rheometry with the addition of tracer particles. Particle diffusometry (PD) quantifies Brownian motion of sub-micron sized fluorescent particles by computing diffusion coefficients via statistical averaging. Herein, we demonstrate a method to study changes in diffusion coefficient as a function of time using PD for a temporally and spatially resolved rheometry measurement technique. We refined the PD algorithm using synthetic images of particles suspended in a liquid undergoing a sigmoidally decreasing diffusion trend to simulate the viscosity change of the solution during gelation. Then, the technique is applied to visualize the temporal and spatial gradients of diffusion coefficient during polyacrylamide hydrogel formation experiments. This work establishes the groundwork for quantifying over time changes in Brownian motion.

Improvement of thermoalkaliphilic laccase (CtLac) by a directed evolution and application to lignin degradation

Thermoalkaliphilic laccase (CtLac) from the Caldalkalibacillus thermarum strain TA2.A1 has advantageous properties with potential industrial applications, such as high enzyme activity and stability at 70 °C and pH 8.0. In the present study, a directed evolution approach using a combination of random and site-directed mutagenesis was adopted to enhance the laccase activity of CtLac. Spectrophotometric assay and real-time oxygen measurement techniques were employed to compare and evaluate the enzyme activity among mutants. V243 was targeted for site-directed mutagenesis based on library screening. V243D showed a 25–35% higher laccase activity than wild-type CtLac in the spectrophotometric assay and oxygen consumption measurement results. V243D also showed higher catalytic efficiency than wild-type CtLac with decreased Km and increased kcat values. In addition, V243D enhanced oxidative degradation of the lignin model compound, guaiacylglycerol-β-guaiacyl ether (GGGE), by 10% and produced a 5–30% increase in high-value aldehydes than wild-type CtLac under optimal enzymatic conditions (i.e., 70 °C and pH 8.0). Considering the lack of protein structural information, we used the directed evolution approach to predict Val at the 243 position of CtLac as one of the critical amino acids contributing to the catalytic efficiency of the enzyme. Moreover, it found that the real-time oxygen measurement technique could overcome the limitations of the spectrophotometric assay, and apply to evaluate oxidase activity in mutagenesis research.Key points• CtLac was engineered for enhanced laccase activity through directed evolution approach• V243D showed higher catalytic efficiency (kcat/Km) than wild-type CtLac• V243D produced higher amounts of high-value aldehydes from rice straw than wild-type CtLac

Real-time tracking of brain oxygen gradients and blood flow during functional activation.

Cerebral metabolic rate of oxygen ( ) consumption is a key physiological variable that characterizes brain metabolism in a steady state and during functional activation. We aim to develop a minimally invasive optical technique for real-time measurement of concurrently with cerebral blood flow (CBF). We used a pair of macromolecular phosphorescent probes with nonoverlapping optical spectra, which were localized in the intra- and extravascular compartments of the brain tissue, thus providing a readout of oxygen gradients between these two compartments. In parallel, we measured CBF using laser speckle contrast imaging. The method enables computation and tracking of during functional activation with high temporal resolution ( ). In contrast to other approaches, our assessment of does not require measurements of CBF or hemoglobin oxygen saturation. The independent records of intravascular and extravascular partial pressures of oxygen, CBF, and provide information about the physiological events that accompany neuronal activation, creating opportunities for dynamic quantification of brain metabolism.

A Non-Contact and Real-Time Measurement Technique of Human Body Potential Using Electrostatic Induction Current Accompanied by Human Body Motion.

This paper describes a non-contact and real-time measurement technique of human body potential using ultra-sensitive electrostatic induction. When a participant moves his/her palm to a position approximately 30 cm away from an electrostatic induction sensor, electrostatic induction current flows transiently. It is clarified whether estimation of the human body potential is possible by simultaneously measuring the velocity of the participant’s palm and distance between the participant’s palm and sensor. In addition, even when the participant walks at a position approximately 50 cm away from the electrostatic induction sensor, it is confirmed that the estimation of human body potential is possible.

Real-time quantification of osteoclastic resorptive activity by electric cell-substrate impedance sensing.

In several diseases, bone resorption by osteoclasts is dysregulated. Thus far, no simple technique for real-time measurement of resorption is available. Here, we introduce an impedimetric bioassay for real-time monitoring of resorption by making use of the electrical insulating properties of the resorbable substrate calcium phosphate. Different chemical stimuli were applied to (pre)osteoclasts cultured on a layer of calcium phosphate in multi-well plates containing electrodes. By this, osteoclast activity can be measured continuously over days, and the effects of stimulating or inhibiting factors can be quantified. When cells were cultured in the presence of an inflammatory factor such as IL-1β, the resorptive activity started earlier. The measured decline in resistance was higher at culture day 5 than at cultures with M-CSF or M-CSF + RANKL (M-CSF norm. Resistance = 1, M-CSF + RANKL = 0.7, M-CSF + RANKL + IL-1β = 0.5). However, at day 11, this difference had nearly disappeared. Likewise, bisphosphonates were shown to inhibit osteoclastic activity. Our findings illustrate the importance of real-time monitoring; wherefore, this method has high potential not only for the study of osteoclast resorptive activity in the context of osteoclast function and diseases but also could find application in high-throughput drug-testing studies.