The particle radial settling distance is determined by the separation chamber diameter ratio of multistage hydrocyclones, affecting particle circulation flow and particle misplacement. The effect of the separation chamber diameter ratio on the flow field and separation performance is explored using numerical simulations and physical experiments. The findings indicate that a larger separation chamber diameter ratio increases the particle circulation flow ratio and coarse particle circulation flow proportion, intensifying the particle enrichment ratio. However, smaller separation chamber diameter ratios result in higher turbulence intensity and higher enrichment ratio of coarse particles in the primary separation chamber. Both oversize and undersize separation chamber diameter ratios exacerbate misplaced coarse particles. Physical test results indicate that misplaced fine particles and coarse particles diminish and eventually increase with increasing the separation chamber diameter ratio. The + 150 μm particle content in the overflow reaches the minimum value of 0.32 % in the separation chamber diameter ratio of 0.5. In comparison, the –23 μm particle content in the underflow reaches the minimum value of 3.7 % in the separation chamber diameter ratio of 0.6, and the classification efficiency of −74 μm reaches the maximum of 61.85 %. Consequently, both large and small separation chamber diameter ratios will aggravate particle misplacement and deteriorate classification performance by augmenting the coarse particle circulation flow.