Engineering structures experience changes in material and functional properties due to structural damage, induced by sudden events or gradual degradation over time. Structural Health Monitoring (SHM) is crucial, utilizing real-time monitoring systems with various sensors. Suitable sensors for monitoring structures are vital for future economies. They should feature sensitivity, cost-effectiveness, easy integration, and reduced complexity. Current strain sensors, like strain gauges and Fiber-optic Brag Gratings (FBG), are sensitive but have drawbacks, including wiring complexities, installation time, and limited lifetimes. Introducing wireless sensors as a solution, enables autonomous strain monitoring, overcoming the drawbacks of traditional wired sensors. Chipless Radio Frequency (RF) technology, specifically passive RF sensors, stands out for smart structure development. These sensors, relying on RF readers for power, offer compactness, non-intrusiveness, longer lifetimes, and cost-effectiveness, making them promising for monitoring large structures. This research aims to develop an innovative chipless RF strain sensor for wireless communication, emphasizing enhanced sensitivity and seamless integration into real structures for integrity monitoring. First, the structure and processing technique of such sensors will be presented. Second, an external readout coil connected to a vector network analyzer was used to make electromagnetic coupling with the receiver coil in the sensor and resonate the sensor on its resonant frequency. When experiencing strain, the signal activates a transmission line mechanism, increasing the attenuation along the capacitive element. The consequence is a strong variation in the effective sensor length making a remarkable variation in the resonant frequency. We demonstrate the exceptional gauge factor in the resonant frequency at different strain levels, which gives our sensor a big advantage, compared to pure resistive sensors and geometrically related capacitive sensors. We also demonstrate that such sensors can be fabricated in large quantities at very low cost as they are by design compatible with classical printing technologies.
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