During the last decades, innovative aircraft health management systems have been receiving increasing interest from original equipment manufacturers (OEMs) and aircraft operators. Their implementation could lead to substantial benefits: drastic cuts in turnaround time, operation costs, and life cycle costs (LCCs) as well as sharp increases in system availability, safety, and reliability. An interconnectivity step-up is, hence, needed to guarantee a seamless data transfer. In this article, an integrated open-source solution for reliable data transmission and near real-time graphical visualization is proposed. After a comprehensive calibration and verification campaign performed on a test stand, the overall system has been successfully validated on structural data measured using a network of fiber Bragg gratings (FBGs) mounted on a radio-controlled model aircraft. The result is an effective and robust system able to monitor near real-time critical parameters and health status of structures. With this system, the temperature and displacements of the structure can be displayed on a heat map arranged on a 3-D model and visualized through a computer application on the ground. The proposed methodology can be applied to heterogeneous scenarios, ranging from maintenance planning activities to performance checks, providing an all-in-one solution for flight data management as well as other applications in the structural monitoring domain.
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