In order to monitor the inter-turn insulation health of the rotor windings of pumped storage unit (PSU) in real time, a fault diagnosis method based on magnetic field detection is proposed in this study. Firstly, the characteristic harmonics of the air-gap flux density (AGFD) corresponding to the different states are obtained by deriving the expressions for the AGFD in the normal and inter-turn short circuit (ITSC) states of the rotor winding. Secondly, the detection principle of Hall sensor and its application are studied, and an intelligent detection theory combining frequency-resolved spectrum (FRS) and radar chart is proposed. Thirdly, constructing a electromagnetic model based on the actual operating PSU size, then the time/frequency characteristics of the Hall induced electromotive force (HIEF) are analysed, from which the intelligent diagnostic spectrums are constructed for fault detection. Finally, the Hall probe detection sensitivity is calibrated to 1 mV/mT. By installing Hall probe on the slot wedge surface of the generator stator, HIEF signals for different ITSC levels are acquired and integrated with pole positioning signals for condition monitoring, which can effectively identify and locate ITSC fault, while the detection sensor has significant advantages in terms of size and installation simplicity.
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