Quartz Research Articles

Rapid Detection of Broad-Spectrum Pathogenic Bacteria Based on Highly Sensitive Proton Response of the Nucleic Acid Amplification SPQC Platform.

Pathogenic bacteria significantly contribute to elevated morbidity and mortality rates, highlighting the urgent need for early and precise detection. Currently, there is a paucity of effective broad-spectrum methods for detecting pathogenic bacteria. We have developed an innovative proton-responsive series piezoelectric quartz crystal (PR-SPQC) platform for the broad-spectrum identification of pathogenic bacteria. This was achieved by retrieving and aligning sequences from the NCBI GenBank database to identify and validate 16S rRNA oligonucleotide sequences that are signatures of pathogenic bacteria but absent in humans or fungi. The hyperbranched rolling circle amplification, activated exclusively by the screened target, exponentially generates protons that are detected by SPQC through a 2D polyaniline (PANI) film. The PR-SPQC platform demonstrates broad-spectrum capabilities in detecting pathogenic bacteria, with a detection limit of 2 CFU/mL within 90 min. Clinical testing of blood samples yielded satisfactory results. With its advantages in miniaturization, cost efficiency, and suitability for point-of-care testing, PR-SPQC has the potential to be extensively used for the rapid identification of diverse pathogenic bacteria within clinical practice and public health sectors.

Utilization of carbon-bonded magnesia refractory waste in MOC-based composites: Towards CO2-neutral building materials

In the steel industry, a large amount of diverse waste is generated, including carbon-bonded magnesia-rich waste originating from refractories. This study focused on the development and characterization of composite material based on magnesium oxychloride cement (MOC), with an emphasis on incorporating MgO–C-based refractory waste (CBMW) as a sustainable filler. To reach the best possible material properties, two different size fractions were applied in various ratios, completely replacing quartz sand. A comprehensive analysis of all composite material samples was conducted utilizing various analytical techniques, XRD, SEM, EDS or STA-MS. Mechanical properties such as compressive strength, flexural strength, and Young's modulus of elasticity were evaluated. Even though even the best sample did not surpass the mechanical properties for the reference, compressive strength 78.1 MPa was achieved, which is a more than sufficient value for most indoor applications.

A Linearized Temperature Measurement System Based on the B-Mode of SC-Cut Quartz Crystal

A Linearized Temperature Measurement System Based on the B-Mode of SC-Cut Quartz Crystal

Geochronology and geochemistry of the Banjiaoyuan tin deposit, southern Hunan Province and its geological implications

Situated in the central part of the Southern Hunan segment of the Nanling Metallogenic Belt, the Banjiaoyuan tin deposit represents a significant Indosinian quartz vein type tin deposit. Based on field geological surveys and petrographic observations, the mineralization in the area can be divided into three stages: (I) early greisen stage, (II) cassiterite-quartz vein stage, and (III) late barren quartz vein stage. The dating results show that the 40Ar-39Ar plateau age of muscovite in stage I is 215.51 ± 0.87 Ma, and the Rb-Sr isochronous age of quartz mineral in stage II is 214.2 ± 3.1 Ma (MSWD = 1.3), both of which are coincide with the cassiterite U-Pb lower intercept age (215.7 ± 1.3 Ma, MSWD = 1.2), confirming the existence of metallogenic events in this region during the late Indosinian. The δD and δ18O of quartz in stage II range from −66.2 to −80.2 ‰, and 3.71 to 6.17 ‰, respectively, indicating that the ore-forming fluid is mainly derived from a mixture of magmatic-hydrothermal fluids and a small amount of meteoric water. We applied LA-ICP-MS chemical mapping and trace elements analysis to cassiterites, found that they underwent a transition from oxidation to reduction during precipitation when the fluids tend to be more volatile-rich and highly fractionated. The formation of the Banjiaoyuan tin deposit is closely related to the late Indosinian magmatic activity in the Yangmingshan region. Besides, the deep and peripheral parts of the mining area also have the potential for large-scale vein-type and greisen-type W-Sn mineralization.

Influence of Shale Mineral Composition and Proppant Filling Patterns on Stress Sensitivity in Shale Reservoirs

Shale reservoirs typically exhibit high density, necessitating the use of horizontal wells and hydraulic fracturing techniques for efficient extraction. Proppants are commonly employed in hydraulic fracturing to prevent crack closure. However, limited research has been conducted on the impact of shale mineral composition and proppant filling patterns on shale stress sensitivity. In this study, shale cylindrical core samples from two different lithologies in Jimusaer, Xinjiang in China were selected. The mineral composition and microscopic structures were tested, and a self-designed stress sensitivity testing system was employed to conduct stress sensitivity tests on natural cores and fractured cores with different proppant filling patterns. The experimental results indicate that the stress sensitivity of natural shale porous cores is weaker, with a stress sensitivity coefficient below 0.03, significantly lower than that of fractured cores. The shale mineral composition has a significant impact on stress sensitivity, with the stress sensitivity of clayey argillaceous shale cores, characterized by higher clay mineral content, being higher than that of sandy argillaceous shale, characterized by higher quartz mineral content. This pattern is also applicable to fractured cores filled with proppants, but the difference gradually diminishes with increased proppant concentration. The choice of large particles and high-concentration proppant bedding can enhance crack conductivity. Within the experimental range, the crack conductivity of 20–40 mesh quartz sand is more than three times that of 70–120 mesh quartz sand. At an effective stress of 60 MPa, the conductivity of cores with a proppant concentration of 2 kg/m2 is 3.61 times that of cores with a proppant concentration of 0.3 kg/m2. Under different particle size combinations of proppant filling patterns, the crack conductivity at the crack front with large-particle proppants is 6.21 times that of mixed bedding. This study provides valuable insights for the hydraulic fracturing design of shale reservoirs and optimization of production system parameters in subsequent stages.

Comparative Study and Evaluation of Sediment Deposition and Migration Characteristics of New Sustainable Filter Media in Micro-Irrigation Sand Filters

The quartz sand filter medium used in micro-irrigation media filters has the disadvantages of short filtration cycle, surface filtration, and mining pollution. Selecting resources as new filter media is essential to improve the performance of the media filter and boost sustainable development. In this study, the traditional quartz sand filter medium and two new filter media were selected, and their corresponding filtration performances were comparatively studied. The influence of the type, particle size, and height of the filter medium on filtration performance was evaluated. The sediment content and distribution based on the size of particles in quartz sand, crushed glass, and glass bead filter layers was measured and analyzed. The hydraulic performance of different filter columns was analyzed. The results showed that for a given particle size, quartz sand exhibits the best sediment retention ability. This promoted the aggregation of small sediment particles into larger ones, whereas the crushed glass and bead glass filter layers promoted the splitting of large sediment particles into smaller ones, which enabled the reduction of blockage during the micro-irrigation process. The filtration rate of the quartz sand filter column exhibited the least fluctuation relative to crushed glass and glass bead filter media, and the pressure in each column exhibited a linear incremental change. In summary, glass microbeads are not suitable as filter material, crushed glass is suitable for general micro-irrigation systems, and quartz sand is suitable for micro-irrigation systems with elaborate filtration requirements. The findings of this study can provide theoretical guidance for the selection of the micro-irrigation filter material.

Ultra-High-Performance Alkali-Activated Concrete: Effect of Waste Crumb Rubber Aggregate Proportions on Tensile and Flexural Properties

The declining availability of natural sand resources and the significant carbon footprint associated with the extensive use of cement are posing severe limitations on the advancement and application of ultra-high-performance concrete (UHPC). In this study, waste tyre-derived recycled crumb rubber particles (CR) were employed to replace quartz sand, and an alkali-activated cementitious material was used to produce waste tyre-alkali-activated UHPC (T-UHPAC). The influence of different CR replacement ratios (0%, 5%, 20%, 35%, 50%) on the tensile and flexural performance of T-UHPAC was investigated, and a predictive model for the stress–strain response considering the CR replacement ratio was established. An optimization method for improving the tensile and flexural performance of T-UHPAC was proposed. The results indicate that the effect of rough-surfaced CR on the interfacial properties of concrete differs from that of smooth quartz sand. A CR replacement ratio exceeding 35% led to a reduction in both the tensile and flexural strengths of UHPAC, while a replacement ratio at or below 20% resulted in a superior tensile and flexural performance of T-UHPAC. The established predictive model for tensile performance accurately forecasts the stress–strain behaviour of T-UHPAC under varying CR replacement ratios, with the accuracy improving as the CR replacement ratio increases. By utilizing CR to replace quartz sand in proportions not exceeding 20%, the production of low-carbon UHPC with exceptional comprehensive mechanical properties is achievable. Moreover, the development of T-UHPAC through the comprehensive utilization of waste tyres presents a promising and innovative approach for the low-carbon and cost-effective production of UHPC, thereby facilitating the sustainable development of natural resources. This research represents a significant step towards the widespread adoption and application of UHPC and thus holds substantial importance.

Site Characterization and Laboratory Testing of Unsaturated Quartz Sand Under Cyclic Loads

Site Characterization and Laboratory Testing of Unsaturated Quartz Sand Under Cyclic Loads

Improving Aerosol Characterization Using an Optical Particle Counter Coupled with a Quartz Crystal Microbalance with an Integrated Microheater.

Aerosols, as well as suspended particulate matter, impact atmospheric pollution, the climate, and human health, directly or indirectly. Particle size, chemical composition, and other aerosol characteristics are determinant factors for atmospheric pollution dynamics and more. In the last decade, low-cost devices have been widely used in instrumentation to measure aerosols. However, they present some issues, such as the problem of discriminating whether the aerosol is composed of liquid particles or solid. This issue could lead to errors in the estimation of mass concentration in monitoring environments where there is fog. In this study, we investigate the use of an optical particle counter (OPC) coupled to a quartz crystal microbalance with an integrated microheater (H-QCM) to enhance measurement performances. The H-QCM was used not only to measure the collected mass on its surface but also, by using the integrated microheater, it was able to heat the collected mass by performing heating cycles. In particular, we tested the developed system with aerosolized saline solutions of sodium chloride (NaCl), with three decreasing concentrations of salt and three electronic cigarette solutions (e-liquid), with different concentrations of propylene glycol and glycerin mixtures. The results showed that the OPC coherently counted the salt dilution effects, and the H-QCM output confirmed the presence of liquid and solid particles in the aerosols. In the case of e-liquid aerosols, the OPC counted the particles, and the HQCM output highlighted that in the aerosol, there were no solid particles but a liquid phase only. These findings contribute to the refinement of aerosol measurement methodologies by low-cost sensors, fostering a more comprehensive understanding.

Effects of pyrite, quartz and sodium sulfite on roasting of a refractory sulfide concentrate and gold, silver, copper leaching during cyanidation

The oxidation roasting pretreatment process, which is a mature and dominant industrial practice for treating complex polymetallic gold deposits, has a low recovery of associated silver and exhibits an unclear reaction sequence. This study takes a silver-containing gold ore as the research object and investigates the effect of (i) sodium sulfite as an additive, (ii) main gold-bearing mineral pyrite, and (iii) gangue mineral quartz, on silver during the roasting process in roasting and leaching tests. Characterization techniques included scanning electron microscopy–energy dispersive spectroscopy analysis, and thermogravimetry–differential scanning calorimetry analysis. The results based on thermodynamic calculations and characterization show that the main reason for the low extraction of silver is that the calcined product (i.e., iron silicate) formed by the reaction between pyrite and quartz during the roasting process is mutually absorbed and wrapped with silver oxide. In addition, silver minerals decompose some iron sulfides and iron oxides under high-temperature conditions, promoting the reaction of iron and quartz to form iron silicate while strengthening the secondary encapsulation of silver by products of roasting, thus deteriorating the extraction of silver. The addition of sodium sulfite reduces the formation of iron silicate and increases the extraction of silver by directly promoting the conversion of pyrite to iron oxide. This study provides a theoretical basis for further improving the roasting and leaching of silver.

Hot-pressure acid leaching changes grain boundaries to deeply remove impurities in quartz sand

High-purity quartz sand is a crucial raw material for advanced industries such as photovoltaics. However, due to the limited availability of high-quality ore sources, there is currently no method to prepare high-purity quartz sand using alternative minerals, leading to a shortage of high-purity quartz sand resources. This study aims to explore the mechanism of efficiently purifying quartz sand through a comparative analysis of hot-pressure acid leaching (HPAL) and atmospheric-pressure acid leaching (APAL), providing a theoretical foundation for preparing high-purity quartz sand using alternative minerals. The results indicate that, during the HPAL process, the combined action of temperature and pressure transforms closed grain boundaries (CGBs) into open grain boundaries (OGBs), increasing the degree of openness of OGBs. The opening of CGBs provides additional channels for the leaching agent to penetrate the quartz, exposing it to more internal impurities. Under conditions of hydrochloric acid (HCl) concentration (3 M), liquid-to-solid ratio (5:1), stirring speed (450 rpm), and holding time (2 h), elemental contents of iron (Fe), aluminum (Al), potassium (K), and sodium (Na) after APAL (363 K, atmospheric pressure) were reduced to 63.9 μg/g, 58.7 μg/g, 21.3 μg/g, and 7.3 μg/g, respectively. However, after HPAL (473 K, 1.5 MPa), these values decreased significantly to 4.7 μg/g, 30.9 μg/g, 3.6 μg/g, and 4.9 μg/g. This paper elucidates the mechanism of HPAL efficiently removing impurities in quartz sand through grain boundaries (GBs), providing a new direction and theoretical basis for the preparation of high-purity quartz sand.

Toward Distinguishing between the Superchaotropic and Hydrophobic Characters of Nanometric-Sized Ions in Interaction with PEGylated Surfaces.

In this study, we explore the superchaotropic effect of various polyoxometalate or boron cluster nano-ions on hydrophilic neutral surfaces. Nano-ions, characterized by low charge densities, exhibit strong adsorption on non-ionic hydrophilic surfaces like PEGylated micelles. This adsorption phenomenon was attributed to the enthalpically favorable dehydration of nano-ions, the so-called superchaotropic effect. Here, we investigate the adsorption of three nano-ions, α-SiW12O404-, α-PW12O403-, and B12I122-, with decreasing charge density or increasing superchaotropicity (or hydrophobicity), on hydrophilic solid surfaces, PEGylated gold nanoparticles, and PEGylated gold-coated quartz crystal. Solid surfaces are devoid of hydrophobic regions, enabling the study of the subtle nuance between hydrophobic and superchaotropic effects. Unlike adsorption on PEGylated micelles, the adsorption constant decreases with a reduced charge density, aligning with the well-established principle that hydrophobic ions do not adsorb on hydrophilic surfaces. This research improves our understanding of the subtle difference between superchaotropic and hydrophobic effects in nano-ion adsorption phenomena.

Cr(VI) Reduction and Sequestration by FeS Nanoparticles Formed in situ as Aquifer Material Coating to Create a Regenerable Reactive Zone.

Remediation of large and dilute plumes of groundwater contaminated by oxidized pollutants such as chromate is a common and difficult challenge. Herein, we show that in situ formation of FeS nanoparticles (using dissolved Fe(II), S(-II), and natural organic matter as a nucleating template) results in uniform coating of aquifer material to create a regenerable reactive zone that mitigates Cr(VI) migration. Flow-through columns packed with quartz sand are amended first with an Fe2+ solution and then with a HS- solution to form a nano-FeS coating on the sand, which does not hinder permeability. This nano-FeS coating effectively reduces and immobilizes Cr(VI), forming Fe(III)-Cr(III) coprecipitates with negligible detachment from the sand grains. Preconditioning the sand with humic or fulvic acid (used as model natural organic matter (NOM)) further enhances Cr(VI) sequestration, as NOM provides additional binding sites of Fe2+ and mediates both nucleation and growth of FeS nanoparticles, as verified with spectroscopic and microscopic evidence. Reactivity can be easily replenished by repeating the procedures used to form the reactive coating. These findings demonstrate that such enhancement of attenuation capacity can be an effective option to mitigate Cr(VI) plume migration and exposure, particularly when tackling contaminant rebound post source remediation.

The Influence of the Matrix Grain Size and Mineral Addition on Improving the Knock-Out Properties of Molding Sands with an Inorganic Binder

This article presents the results of tests of molding and core sands with inorganic binders incorporating a mineral in the form of raw perlite ore. This material serves to reduce the final strength, thereby improving the knock-out properties. The assumption was made that the selection of the optimal fraction of the loosening additive, tailored to the grain size of the matrix of the molding sand used in foundries, could significantly affect its mechanical and technological parameters. The tests were conducted on molding sands prepared using three quartz sands with the addition of perlite ore of different grain sizes. In addition to determining the final tensile strength, the permeability and grindability of the molding sands were assessed. The results indicated that the raw perlite ore significantly reduced the final strength of the molding sands in each considered system, with the best efficiency achieved when using finer fractions. Moreover, the mineral’s addition had a minor impact on the technological properties of the molding sands, such as permeability and grindability.

New Method for Monitoring and Early Warning of Fracturing Construction

During fracturing operations, special situations are often encountered. For example, the insufficient proppant-carrying capacity of fracturing fluid can cause quartz sand or ceramsite to settle near the wellbore and form a sand plug. Alternatively, excessive sand injection intensity can lead to severe accumulation of injected sand near the wellbore and also form a sand plug. These special situations are reflected in the fracturing operation curve as an abnormal increase in oil pressure over a short period of time. If not handled promptly, they can have unimaginable consequences. Sand plugs in fracturing operations, characterized by their speed and unpredictability, often form rapidly, within about 20 s. Conventional methods for on-site sand-plug warnings during fracturing include the oil pressure–time double logarithmic slope method and the net pressure–time double logarithmic slope method. Although these methods respond quickly, their warning results are unstable and vary significantly during actual operations. This is mainly because the fluctuations in the actual fracturing operation curve are often large, and there can be sudden pressure rises and drops even during stable periods, albeit less pronounced. To address the identification of anomalies in conventional fracturing operation monitoring and warning methods, a sand-plug warning index method has been proposed for sand-plug identification. This method combines the oil pressure–time double logarithmic slope with the oil pressure increment within 5 s, the rate of change in the oil pressure–time double logarithmic slope, and the fitted oil pressure intercept as indicators. The method has been validated using Well A in Fuling as an example. The validation results show that the dynamic analysis method can predict sand plugs while reducing warning fluctuations without affecting sensitivity. Compared to conventional methods, the warning time can be advanced by about 10 s.

Enhancing mechanical performance and durability of high strength mortar with incineration bottom ash via Al2O3 micro-powder: An experimental study

The untreated application of municipal solid waste incineration bottom ash (IBA) in cementitious materials can lead to compromised workability, deterioration of mechanical properties, and compromise durability. This paper examines the potential of utilizing Al2O3 micro-powder (ALMP) to enhance the mechanical performance and durability of cementitious materials fabricated with IBA. This paper focuses on the effect of different dosages of ALMP on the workability, mechanical performance and durability of high strength mortar (HSM) prepared by IBA. In addition, effect of ALMP on the ultrasonic pulse velocity (UPV), dynamic modulus of elasticity (DME) and microstructure of HSM was also investigated. Finally, the micro-mechanical performance of HSM paste was determined via nanoindentation experiment. Our study discovered that the integration of ALMP in HSM contrived with IBA notably amplified the flexural and compressive strengths by ranges of 1.12 %∼9.84 % and 3.78 %∼21.26 %, respectively. Simultaneously, the ALMP improved the UPV by an interval of 3.16 %∼9.49 %, and the DME by a parameter of 9.64 %∼18.69 %. Additionally, we observed considerable lowering of drying shrinkage in HSM by 4.96 %∼28.36 % and decline in the chloride migration coefficient by 7.45 %∼38.75 % due to ALMP's presence. Overall, based on the observed impact of ALMP on HSM's workability, mechanical properties, and microstructure, we suggest 10 wt% as the optimal doping amount for ALMP in HSM. Our investigation puts forward that implementing IBA in place of traditional quartz sand in the preparation of HSM could potentially attenuate energy consumption, carbon emissions, and production overheads. The findings of this study may offer instructive significance for improving the resource utilization of IBA in cement-based materials.

Transport and retention of ciprofloxacin with presence of multi-walled carbon nanotubes in the saturated porous media: impacts of ionic strength and cation types.

The environmental fate and risks of ciprofloxacin (CIP) in the subsurface have raised intensive concerns. Herein, the transport behaviors of CIP in both saturated quartz sand and sand/multi-walled carbon nanotubes (MWCNTs) mixtures under different solution ionic strength of the solution and coexisting cation types were investigated. Batch adsorption experiments highlighted growing adsorptive capacity for CIP with the increasing content of MWCNTs in the MWCNTs-quartz sand mixtures (from 0.5% to 1.5%, w/w). Breakthrough curves (BTCs) of CIP in the MWCNTs-quartz sand mixtures were well fitted by the two-site chemical nonequilibrium model (R2 > 0.833). The estimated retardation factors for CIP increased from 9.68 to 282 with growing content of MWCNTs in the sand column, suggesting the presence of MWCNTs significantly inhibited the transport of CIP in saturated porous media. Moreover, the values of retardation factors are negatively correlated with the ionic strength and higher ionic strength could facilitate the transport of CIP in the saturated porous media. Compared with monovalent cations (Na+), the presence of divalent cations (Ca2+) significantly facilitated the transport of CIP in the columns due to the complexation between CIP and Ca2+ as well as deposition of MWCNTs aggregates on the sand surface. Results regarding CIP retention in columns indicated that MWCNTs could enhance the accumulation of CIP in the layers close to the influent of sand columns, while they could hinder upward transport of CIP to the effluent. This study improves our understanding for transport behaviors and environmental risk assessments of CIP in the saturated porous media with MWCNTs.

Impact of sand media continuous drying and rewetting cyclic on nutrients transformation performance from reclaimed wastewater effluent at soil aquifer treatment

Reusing reclaimed wastewater became a practical resource for water utilization in groundwater recharge and irrigation activities. However, the quality of reclaimed wastewater needs improvement to meet the environmental regulations and reduce contamination risks. A laboratory-scale study simulated a soil aquifer treatment (SAT) system, exploring the synergistic effects of wet and dry cycles alongside key physicochemical parameters on pollutant removal efficiency using a glass column filled with quartz sand as the filtration medium. The investigation focused on the cyclic wetting and drying phases to unravel their impact on removing NH4+, NO3−, and PO43−. The synthetic wastewater introduced into the system exhibited varying pollutant concentrations during wet and dry periods, influenced by dynamic soil water content (WC%), pH, dissolved oxygen (DO), and oxidation–reduction potential (ORP). The high removal rates of 93% for PO43− and 43% for Total N2 demonstrate the system’s capability to reduce concentrations significantly under dynamic alternating between wet and dry conditions. Results unveiled that the wet period consistently yielded higher removal rates for N2 species. Interestingly, for PO43−, the dry periods demonstrated a higher removal efficiency. Moreover, the study identified an average NO3− production during the experimental phases as a byproduct of nitrification. The average NO3− production in wet periods was 2.5 mg/L, whereas it slightly decreased to 2.2 mg/L in dry periods. These findings underscore the nuanced influence of wet and dry conditions on specific pollutants within SAT systems. Applying the logistic regression model and principal component analysis demonstrated the statistical significance of WC, pH, DO, and ORP in predicting wet/dry conditions, providing quantitative insights into their influential roles on the nutrient dynamic concentrations. This study contributes valuable data to our understanding of SAT systems, offering practical implications for designing and implementing sustainable wastewater treatment practices and pollution management across diverse environmental contexts.

Study on the mobility control ability of a quaternary ammonium salt active polymer for oil flooding

Mobility control ability is an important property of polymer used in oil displacement. This work initially investigates the temperature and salt resistance, steady-state rheology, dynamic viscoelasticity, and long-term stability of a quaternary ammonium salt active polymer (AM/AMPS/DMCA). Subsequently, an examination was conducted to evaluate the static adsorption ability of AM/AMPS/DMCA on the surface of quartz sand, as well as the dynamic retention property within cores. Finally, the mobility control ability and oil displacement capacity of AM/AMPS/DMCA under various injection conditions was investigated in this study. The findings illuminate the superior attributes of AM/AMPS/DMCA, including its remarkable temperature and salt endurance, alongside its long-term stability, presenting a significant advancement over traditional binary polymers like AM/AMPS. Notably, AM/AMPS/DMCA exhibits a predominantly elastic modulus, which enhances its movement and deformation inside porous media. Furthermore, it has been shown that the resistance factor and residual resistance factor achieved by the 2000 mg/L AM/AMPS/DMCA solution in the core of 96.6 mD were 184.50 and 46.95, respectively. The enhanced oil recovery (EOR) value of 0.6 PV of AM/AMPS/DMCA achieved 30.48% in the core of 588.8 mD. This study not only demonstrates the capability of AM/AMPS/DMCA in EOR but also facilitates the understanding of the mobility control mechanism of polymers in porous media, offering valuable empirical guidance for the field application of polymers.

SINTERING PROCESSES, PHASE AND STRUCTURE FORMATION AND PROPERTIES OF ELECTRICAL PORCELAIN WITH THE USE OF MARSHALLIT AND WOLLASTONITE ADDITIVES

The effect of marshallite upon its complete replacement of quartz and wollastonite additions (2.0 wt.%) on the sintering and phase formation processes, as well as the structure and properties of insulation porcelain was studied. The object of study is insulation porcelain of typical component composition (kaolin, soft clay, feldspar, quartz sand). It has been established that the processes of melting and sintering at firing of the investigated porcelain compositions are not equilibrial. The formation of ternary eutectics fusions of the R2O-Al2O3-SiO2 systems at temperatures of 985 and 1050 °C in amounts of 45–60% does not occur. The formation of a fusion during firing of ceramics occurs due to partial binary eutectics “white feldspar-earth silicon” and “orthoclase feldspar-earth silicon” during the interaction of feldspar with silica-containing components (990–1060 °C). This is due to the fact that primary mullite is formed at temperatures of its stable state above 1200 °C. The actual processes of fusion formation during porcelain firing are not equilibrium. Recrystallization of mullite occurs due to the dissolution of primary mullite in the fusion, followed by crystallization of acicular mullite. Replacing of quartz sand with marshallite leads to a decrease in the temperatures of earth silicon with feldspar interaction and the formation of a primary fusion, which results in a decrease in the ceramics firing temperature by 70° from 1340 to 1270 °C. The addition of wollastonite – CaSiO3 (2 %wt.) intensifies the process of primary mullite dissolution and crystallization of acicular mullite. The length of the mullite needles increases from 2–3 μm up to 7–10 μm, the mullite needles form aggregates, which provides an increase in the bending strength of porcelain by 36% up to 80 MPa. For citation: Vereshchagin V.I., Kurbanbayev M.Ye., Yessimov B.O., Root L.O., Mogilevskaya N.V. Sintering processes, phase and structure formation and properties of electrical porcelain with the use of marshallit and wollastonite additives. ChemChemTech [Izv. Vyssh. Uchebn. Zaved. Khim. Khim. Tekhnol.]. 2024. V. 67. N 5. P. 87-98. DOI: 10.6060/ivkkt.20246705.6960.