Production Quality Research Articles

Enhanced photovoltaic panel defect detection via adaptive complementary fusion in YOLO-ACF

Detecting defects on photovoltaic panels using electroluminescence images can significantly enhance the production quality of these panels. Nonetheless, in the process of defect detection, there often arise instances of missed detections and false alarms due to the close resemblance between embedded defect features and the intricate background information. To tackle this challenge, we propose an Adaptive Complementary Fusion (ACF) module designed to intelligently integrate spatial and channel information. This module is seamlessly integrated into YOLOv5 for detecting defects on photovoltaic panels, aiming primarily to enhance model detection performance, achieve model lightweighting, and accelerate detection speed. In order to validate the efficacy of the proposed module, we conducted experiments using a dataset comprising 4500 electroluminescence images of photovoltaic panels. Compared to the cutting-edge detection capability of YOLOv8, our YOLO-ACF method exhibits enhancements of 5.2, 0.8, and 2.3 percentage points in R, mAP50, and mAP50-95, respectively. In contrast to the lightest and fastest YOLOv5, YOLO-ACF achieves reductions of 12.9%, 12.4%, and 4.2% in parameters, weight, and time, respectively, while simultaneously boosting FPS by 5%. Through qualitative and quantitative comparisons with various alternative methods, we demonstrate that our YOLO-ACF strikes a good balance between detection performance, model complexity, and detection speed for defect detection on photovoltaic panels. Moreover, it demonstrates remarkable versatility across a spectrum of defect types.

Perbaikan Nilai Overall Equipment Effectiveness dengan Metode Total Productive Maintenance pada PT. Electric Vehicle Trimotorindo

This research was conducted to increase the Overall Equipment Effectiveness (OEE) value at PT Electric Vehicle Trimotorindo, which is an electric vehicle manufacturing company. The main problem faced by the company is the decline in OEE value every month due to lack of machine maintenance and deterioration in production quality. The method used in this study is Total Productive Maintenance (TPM), which involves identifying the factors that cause production losses through the analysis of Six Big Losses. The results show that the OEE value has increased from 78.61% to 80.36% after improvements through TPM, especially in increasing the quality rate from 88.48% to 92.23%. The conclusion of this study is that the application of TPM can improve the effectiveness of machine use and production quality, which ultimately contributes to the improvement of the company's productivity.

Improvement of Post-Thaw Quality and In Vivo Fertility of Simmental Bull Spermatozoa Using Ferulic Acid.

Artificial insemination and semen cryopreservation have significantly improved the quality and quantity of cattle production. Through cryopreserved semen and artificial insemination, top-breeding bull sperm can be used to inseminate thousands of cows worldwide. Our study aimed to determine the effect of adding ferulic acid (FA) to a Tris-based semen extender on frozen and thawed Simmental bull sperm. Semen samples were collected from three Simmental bulls. Pooled Simmental semen (n=34 ejaculations) were diluted with a Tris-base extender containing varying FA concentrations (0.1, 0.15, 0.25, 0.35, and 0.45mM). After the samples were frozen and thawed, the samples were tested for malondialdehyde (MDA), total antioxidant capacity (TAC), superoxide dismutase (SOD), glutathione peroxidase (GPx), total motility, progressive motility, motility characteristics, and plasma membrane functionality. The control and the groups with the best FA concentrations, 0.25 and 0.35, were compared for in vivo fertility. Fifty-one cows were inseminated 24h after the onset of oestrus. A rectal examination was used to diagnose pregnancies at least 60 days after fertilization. Results showed that adding FA-0.45, FA-0.35, FA-0.25, and FA-0.15 to the semen of Simmental bulls improved total and progressive motility, motility characteristics, and plasma membrane functionality. It also increased GPx and TAC levels, reducing MDA and DNA damage after freezing. The addition of FA did not affect SOD values. The fertility rate in the FA-0.25 and FA-0.35 groups was higher than in the control group, 35.29%, with rates of 76.47% and 70.58%, respectively. In conclusion, adding FA (0.15, 0.25, 0.35, and 0.45mM) to Tris-based semen extenders can improve the quality parameters of cryopreserved Simmental bull semen and increase in vivo fertility using 0.25 and 0.35 concentrations of FA.

Bio-organic substitution in tobacco (Nicotiana tabacum L) cultivation: Optimum strategy to lower carbon footprint and boost net ecosystem economic benefit

The partial substitution of organic manure for chemical nitrogen fertilizers, known as organic substitution, is widely regarded as a cleaner and more sustainable production strategy. However, few studies have quantified greenhouse gas emissions, product income and net ecosystem economic benefit (NEEB) using a life cycle assessment (LCA) approach, particularly for typical tobacco (Nicotiana tabacum L.) production. Here, we quantified the yield and quality of a typical tobacco production in Qujing, Yunnan, China, through field experiments and calculated its carbon footprint and NEEB using the LCA approach. Four organic substitution strategies were established with equal nitrogen inputs, including synthesized chemical fertilizer (SN), farmyard organic manure (NF), commercial organic manure (NC), and bio-organic (Trichoderma viride Pers.) manure (NT), each substituting 15% of synthesized nitrogen fertilizer. Compared to the SN strategy, the NT strategy significantly increased yield and income by 10.3% and 9.6%, respectively. In contrast, the NF strategy significantly reduced income, while the NC strategy showed no significant difference. Both the NC and NT strategies significantly reduced N2O cumulative emissions (by 15.9% and 8.0%, respectively), increased δSOC (by 38.4% and 15.0%, respectively), and decreased carbon footprint compared to the SN strategy. However, the NF strategy significantly increased the income-scaled carbon footprint, even though it also notably reduced N2O cumulative emissions (by 22.6%) and increased δSOC (by 7.9%). The NT strategy achieved a win-win scenario of low environmental risk and high economic returns of tobacco production with significantly increased NEEB (by 10.6%) compared to the SN strategy (37.60 × 103 CNY yr−1). This suggests that the bio-organic Trichoderma manure substituting 15% synthesized nitrogen fertilizer is the best organic substitution strategy for sustainable tobacco production.

Analysis on microbial communities and characteristic flavor metabolic of PXDB-meju by partially substituting wheat flour with soybean flour and gluten flour

Pixian Douban (PXDB) is one of the most popular condiments in China due to its unique flavor. Wheat flour that contains abundant nutrients is an important raw material in producing flavors during PXDB fermentation. In this study, wheat flour was substituted with soybean flour and gluten flour that have higher proteins in portions of 10.4% and 4.2% (F1), 8.9% and 7.2% (F2), 9.6% and 5.8% (F3). The results indicated that the substitutions increased the amino acid nitrogen content and improved flavor quality compared with traditional group (CT). Especially, the key amino acids including spartate, glutamic, arginine and lysine, and the phenylacetaldehyde as one of the most important volatile compounds exhibited preferable higher contents in F2 group than those in CT group. Metagenomic analysis showed that the abundances of predominant bacteria, including Kosakonia_cowanii, unclassified_f__Enterobacteriaceae and unclassified_g__Enterobacter, were higher in the F2 compared to the CT. Lupinus_albus and Plutella_xylostella were the top two fungi in relative abundance, with higher growth rates in F2 than in CT. Furthermore, metabolism pathway analysis revealed higher relative abundance of enzymes producing key amino acids and phenethylaldehyde in the F2 compared to the CT. Meanwhile, these enzymes were exclusively annotated to the Kosakonia_cowanii, Bacillus_velezensis and Escherichia_coli in F2. This study provided a theoretical foundation for improving PXDB flavor quality in industry production.

Heterogeneous job ladders

We investigate different wage growth rates over the life cycle for poor and rich workers, and how they relate to the frequency and quality of job-to-job transitions. Using the universe of labor market histories for Austrian workers born in 1960–62 to, we show that workers who are the bottom of the earnings distribution have higher employer-to-employer transition rates than richer workers throughout their life. Nevertheless, they work for worse- and worse-paying firms as they age and are more likely to undergo unemployment spells at all ages. We propose a structural framework with learning by doing and heterogeneity along five dimensions: initial level of human capital, learning ability, and job separation propensity on the worker side, and productivity level and quality of offered learning opportunities on the employer side. Our model replicates the wage gap and the difference in the frequency of labor market transitions we document in the data, and allows us to investigate several dimensions of heterogeneity in the quality of labor market transitions. We find that poor workers’ lackluster wage growth stems from a combination of deteriorating human capital, employment in low-productivity jobs, and scarce on-the-job learning opportunities. We then evaluate a policy which matches low-wage workers to high-learning employers. We find that ameliorating the learning opportunities early in a worker’s career has a non-negligible impact on lifetime earnings. The gains from matching with a better employer greatly increase with job stability, as lower separation rates limit human capital depreciation and improve the odds of matching with high-productivity employers in the future.

Prospects of iron solubilizing Bacillus species for improving growth and iron in maize (Zea mays L.) under axenic conditions

Iron (Fe) deficiency in calcareous soils is a significant agricultural challenge, affecting crop productivity and nutritional quality. This study aimed to isolate, characterize, and evaluate Fe solubilizing rhizobacterial isolates from maize rhizosphere in calcareous soils as potential biofertilizers. Forty bacterial isolates coded as SG1, SG2, …, SG40 were isolated and screened for siderophore production, with ten showing significant Fe solubilizing capabilities. These isolates were further assessed for phosphate solubilization and exopolysaccharides production. The selected bacterial isolates were also screened under axenic conditions for their ability to improve maize growth. The isolates SG8, SG13, SG24, SG30 and SG33 significantly enhanced growth parameters of maize. Notably, SG30 showed highest increment in shoot length (58%), root length (54%), root fresh and dry biomass (67% and 76%), SPAD value (67%), relative water contents (69%), root surface area (61%), and Fe concentration in shoots (79%) as compared to control. The biochemical characterization of these strains showed that all these strains have capability to solubilize insoluble phosphorus, produce indole-3-acetic acid (IAA), and ammonia with catalase, urease and protease activity. Molecular identification through 16s rRNA gene sequencing confirmed high similarity (99.7–100%) of the selected isolates to various Bacillus species, including B. pyramidoids, B. firmicutes, and B. cereus. The study provides a strong base for developing eco-friendly, cost-effective biofertilizers to address Fe deficiency in crops and promote sustainable agriculture.

Systematical characterization of Rab7 gene family in Gossypium and potential functions of GhRab7B3-A gene in drought tolerance

BackgroundCotton serves as a primary source of natural fibers crucial for the textile industry. However, environmental elements such as drought have posed challenges to cotton cultivation, resulting in adverse impacts on both production and fiber quality. Improving cotton’s resilience to drought could mitigate yield losses and foster the expansion of cotton farming. Rab7 protein, widely present in organisms, controls the degradation and recycling of cargo, and has a potential role in biotic and abiotic tolerance. However, comprehensive exploration of the Rab7 gene family in Gossypium remains scarce.ResultsHerein, we identified a total of 10, 10, 20, and 20 Rab7 genes through genome-wide analysis in Gossypium arboreum, Gossypium raimondii, Gossypium hirsutum, and Gossypium barbadense, respectively. Collinearity analysis unveiled the pivotal role of whole genome or segmental duplication events in the expansion of GhRab7s. Study of gene architecture, conserved protein motifs, and domains suggested the conservation of structure and function throughout evolution. Exploration of cis-regulatory elements revealed the responsiveness of GhRab7 genes to abiotic stress, corroborated by transcriptome analysis under diverse environmental stresses. Notably, the greatly induced expression of GhRab7B3-A under drought treatment prompted us to investigate its function through virus-induced gene silencing (VIGS) assays. Silencing GhRab7B3-A led to exacerbated dehydration and wilting compared with the control. Additionally, inhibition of stomatal closure, antioxidant enzyme activities and expression patterns of genes responsive to abiotic stress were observed in GhRab7B3-A silenced plants.ConclusionsThis study sheds light on Rab7 members in cotton, identifies a gene linked to drought stress, and paves the way for additional investigation of Rab7 genes associated with drought stress tolerance.

Comprehensive analysis of bacterial succession and flavor components in Xiguajiang with different watermelon juice supplementation during fermentation

This study investigated the physicochemical factors, bacterial communities, and volatile aromatic components in watermelon soybean pastes (WSP) prepared with different ratios of different watermelon juice to koji during the fermentation process. The results indicated that high concentration of watermelon juice could significantly increase the contents of amino acid nitrogen, reducing sugar, and free amino acids, but decreased bacterial diversity. Enterococcus, Bacillus, Enterobacter, Staphylococcus, Pediococcus, Lactobacillus, and Weissella were identified as the dominant genus bacteria in WSP samples, while Enterococcus and Pediococcus were found to account for more than 50% in WSP-4 samples. In WSP samples, this study identified 142 volatile components, the concentration of volatile components was more abundant in WSP-4 samples compared to WSP-2 and WSP-3 samples, especially in the pyrazine family. Furthermore, E-nose results showed that the influence of watermelon juice on the aroma components of WSP samples was mainly focused on the late fermentation periods, but aroma profiles were relatively similar in all WSP samples regardless of watermelon juice concentration throughout the fermentation period. Therefore, this study discovered that controlling the amount of watermelon juice and fermentation time can affect the aroma profiles of WSP samples to a certain extent, and improve the industrial production and food quality.

Impact of chronic constipation symptoms on work productivity and daily activity: A large-scale internet survey.

Chronic constipation negatively impacts work productivity and patients' quality of life. This retrospective study assessed the correlation between symptoms of chronic constipation and work/activity impairment with and without the use of laxative treatment. This cross-sectional, observational, web-based survey was conducted using the Work Productivity and Activity Impairment-Chronic Constipation Questionnaire and included Japanese patients with chronic constipation receiving prescribed medication. Outcomes of interest included total work productivity and activity impairment and their correlation with constipation symptoms. Among the 2351 analyzed patients (mean [SD] age, 51.7 [13.8] years), 80.7% were females, 63.3% had a disease duration of ≥10 years, and 1424 were working. The averages of total activity impairment, total work productivity impairment, presenteeism, and absenteeism were 39.2%, 33.9%, 31.2%, and 5.0%, respectively. The annual work productivity loss per patient was estimated to be 1.343 million Japanese Yen. Symptoms that had a statistically significant positive correlation with total work impairment (P < 0.05) were abdominal discomfort/nausea, abdominal pain, abdominal bloating, and unpredictable defecation timing. Total activity impairment was significantly (P < 0.05) affected by abdominal discomfort/nausea, abdominal bloating, abdominal pain, incomplete defecation, unpredictable defecation timing, loss of defecation desire, and straining. Work productivity and daily activity had improved in 71.2% and 72.6% of patients, respectively, after they received treatment. Symptoms of constipation, particularly abdominal symptoms and unpredictable defecation timing, can have a negative impact on work productivity and daily activity. Treatment focused on these symptoms may reduce the socio-economic burden of chronic constipation in Japan.

The Beneficial Application of Turmeric (Curcuma longa L.) on Health and Egg Production, in Layers: A Review

ABSTRACTBackgroundTurmeric (Curcuma longa L.) is a widely recognized spice and medicinal plant that has gained significant attention for its potential health benefits. This review aims to provide a comprehensive overview of the beneficial applications of turmeric in improving health and egg production in layers.ObjectiveThe objective of this review is to assess the current scientific literature on the effects of turmeric supplementation in layer diets and evaluate its impact on layer health and egg production.MethodsA systematic search was conducted in Google Scholar database to identify relevant studies published in peer‐reviewed journals. Studies investigating the effects of turmeric or its bioactive compound curcumin on layer health and egg production were included. Data on various parameters, including immune function, reproductive performance, egg quality and production parameters, were extracted and analysed.ResultsTurmeric contains a bioactive compound called curcumin, which possesses antioxidant, anti‐inflammatory, antimicrobial and immunomodulatory effects. These properties have been extensively studied and have shown promising results in enhancing layer health and performance. Turmeric supplementation has been reported to improve the overall immune response in layers, reducing the incidence and severity of infectious diseases. It has also been shown to have positive effects on gut health by modulating the gut microbiota composition, improving nutrient absorption and reducing digestive disorders. Furthermore, studies have demonstrated that turmeric supplementation in layer diets can improve egg weight, shell quality, yolk colour and egg production rates. The mechanisms underlying these effects involve the antioxidant properties of turmeric, which protect the reproductive organs, enhance ovarian function and improve reproductive performance.ConclusionThe findings underscore the potential of turmeric as a natural, cost‐effective and sustainable intervention for improving layer well‐being, egg quality and productivity. However, further research is needed to fully understand the mechanisms of action, optimize dosage regimens and evaluate the long‐term effects of turmeric supplementation in layer diets.

Advances in defect characterization techniques using polarized light observation in SiC wafers for power devices

This short review provides an overview of advancements in the characterization of defects in silicon carbide (SiC) wafers using polarized light observation. SiC, which has a wide bandgap and excellent thermal and electrical properties, is widely used in power devices. However, various defects such as threading screw dislocations (TSD), threading edge dislocations (TED), and basal plane dislocations (BPD) can significantly affect device performance and reliability. Polarized light observation offers a nondestructive method for visualizing these defects and analyzing the stress fields induced within the SiC crystal structure. This paper summarizes recent developments in this technique, including the application of analyzer rotation to enhance the contrast in defect visualization. Furthermore, the development of automated systems for rapid wafer evaluation is discussed, highlighting the role of polarized light observation in improving quality control and production efficiency in SiC power device manufacturing.

Awareness of productivity quality requirements in ready-made garment factories and its impact on customer satisfaction (an applied study in the Kingdom of Saudi Arabia)

Awareness of productivity quality requirements in ready-made garment factories and its impact on customer satisfaction (an applied study in the Kingdom of Saudi Arabia)

Impact of comb type on production performance, egg production quality, reproductive performance, and blood biochemical indexes in Tianfu chickens

Impact of comb type on production performance, egg production quality, reproductive performance, and blood biochemical indexes in Tianfu chickens

Quality improvement using lean six sigma in air conditioning products

Air Conditioners (AC) are essential electronic products for residential and industrial buildings in tropical countries or during warm weather in general. The penetration ratio of electronic Air Conditioners (AC) has been increasing every year. Data collection and processing were conducted directly by the author through observation, measurement, and calculation on the heat exchanger production of Air Conditioners (AC). In the production cost of Air Conditioners (AC), the heat exchanger accounts for the second highest cost after the compressor making up 19% of the total cost. The high cost is caused by pipe leaks, with a percentage of 73.7%. This research aims to analyze the improvement of Air Conditioner (AC) production quality using the Six Sigma method. The defect rate in the heat exchanger, evaluated through the Define, Measure, Analyze, Improve, Control (DMAIC) method originating from Six Sigma, was found to be 1,144.8 defects per million opportunities. Further analysis was conducted with the Failure Tree Analysis (FTA) and Failure Mode and Effect Analysis (FMEA) methods. This research was conducted at XYZ company by conducting interviews and observations for 3 months. FMEA and FTA analysis resulted in the top two failure risks based on the Risk Priority Number (RPN): flaring diameter too big and unstable brazing skill. In the manual brazing process, it was found that work by operators with level A certification produced 9% below standard outcomes. An improvement was obtained by changing the punch flaring size to 8.5mm and conducting skill certification and training for brazing operators. The results of the proposed improvement implementation led to a reduction in the DPMO value to 403.35, equivalent to a decrease of 64.7%. The defect ratio in production decreased by 38.1%, exceeding the previous target of 26.2%, equivalent to $31.96/month/unit. The results of this study are horizontal, allowing the implementation of improvements made in the heat exchanger production process to be expanded to other cooling electronic production processes.

Effect of nozzle clogging on vortexing during continuous casting processes: results of an experimental simulation

ABSTRACT Exogenous oxide inclusions in continuously cast steel primarily arise from the entrapment of slag during various stages of steelmaking, including in furnaces, ladles, and molds. To maintain steel cleanliness, operators often pause ladle and tundish processes before ‘slag vortexing’ begins, since this phenomenon (slag vortexing) can adversely affect product quality. Previous studies indicate that sub-entry nozzle clogging can lead to productivity issues and quality defects in cast products. Clogging can cause non-uniform reductions in nozzle diameter along the molten metal flow direction. This study examines the impact of drain port taper (a representation of nozzle clogging) on air core vortex formation during water drainage (simulating molten metal) using a parameter, ‘Characteristic Volume of Air Core.’ Results show that clogged drain ports are prone to vigorous vortexing, significantly affecting efflux velocity and static pressure at drain outlets. The current study also analyzes the dynamic behavior of air core vortexing due to nozzle clogging, revealing that clogging can induce fluctuations in liquid discharge, adversely affecting the casting process. These findings have practical implications for continuous casting processes in steel and other metals.

FORMATION OF STRATEGIC DIRECTIONS FOR THE USE OF ARTIFICIAL INTELLIGENCE IN THE ENTERPRISE TO ACHIEVE THE GOALS OF SUSTAINABLE DEVELOPMENT

Rapid artificial intelligence (AI) development opens new opportunities for enterprises to achieve sustainable development goals. This article summarizes the research results of applying AI to optimize production processes, reduce environmental impact, increase productivity, and strengthen social responsibility. The article aims to highlight the potential of AI for achieving enterprises' sustainable development goals and identify effective strategies for its application to increase economic efficiency, social responsibility, and environmental sustainability. A qualitative analysis of statistical data, official regulatory documents, books, and articles from accredited journals was used to achieve the goal. The obtained results showed that AI could be used to analyze production processes and forecast the demand for raw materials, optimize supply chains and reduce energy consumption, identify potential sustainability risks and develop strategies to prevent them, identify defects in production and control product quality in real-time, create personalized services and products for customers. The study highlights the importance of AI's ethical and safe use to ensure its positive impact on society and the environment. The practical value of the article lies in the systematic review of studies on the effects of AI on the sustainable development of enterprises. The obtained results can be used to improve production processes, increase enterprises' competitiveness, and promote sustainable development.

Spring growth of lucerne (Medicago sativa L.) after different times of winter defoliation

The aim of this work was to determine if autumn/winter defoliation affected the time of lucerne stem extension in spring. Two experiments were established at the Field Research Centre, Lincoln University. Experiment 1 was established on 01/06/2022 using an existing two year old stand of “Force 4” lucerne. There were four canopy defoliation dates (1/06, 03/07, 17/07, 1/08). Experiment 2 repeated the treatments on the same paddock in the following year on eight defoliation dates (1/5, 15/5, 1/6, 15/6, 3/7, 17/7, 1/8 and 15/8). In both experiments, five stems were marked in each plot and stem height was measured weekly. The start of stem extension was unaffected by canopy defoliation date in either 2022 (P = 0.20) or 2023 (P = 0.17). Initiation of stem extension was triggered by a base photoperiod of 11.1 ± 0.2 h. This meant the thermal time accumulated from final defoliation to the start of stem extension differed among treatments. These results suggest the time of autumn/winter defoliation (the winter clean-up graze) will not affect the time of the first spring grazing, provided the developing basal buds are not removed. All stands reached 150 mm height by mid-September and produced 3.0 t/ha of dry matter by the end of the month. This suggests, grazing of the first paddock at Lincoln should commence in the first week of September to create a staggered start to rotational grazing that can maximise lucerne yield and quality for animal liveweight production.

Comparative evaluation of cows of different lineages according to their productivity and reproductive qualities

Comparative evaluation of cows of different lineages according to their productivity and reproductive qualities

Can additives or controlled release coating improve the nitrogen use efficiency of urea fertiliser

A plot trial was undertaken to determine whether tactical use of nitrogen (N) fertiliser applied with or without coating or biostimulant improved herbage yield and N use efficiency. A randomised complete block design was used to compare no fertiliser (CON), frequent low rates of urea (FL), infrequent moderate rates of urea (IM), IM with controlled release (IM+CR), IM with Progibb (IM+PG), IM with Agrisea (IM+AS), or IM with N-Boost (IM+NB) on irrigated, grazed perennial ryegrass and white clover dairy pastures in Canterbury. The total annual N applied in all fertilised treatments was 190 kg N/ha. The use of fertiliser increased annual herbage yield (16.9±0.44 vs 14.5 t DM/ha/y; P&lt;0.05). Combining urea with a coating or biostimulant altered the distribution of pasture growth, but did not affect net annual production or herbage quality. Due to the lack of response and greater application costs with liquid versus granule products, these results highlight the need to consider expected responses to different fertiliser regimes when adopting practices to achieve economic benefits and N efficiency.