Selecting a sustainable source of silica from biomass waste was the research challenge that was put forth in this investigation. Herein, the MCM-41 support has been synthesized using a renewable rice husk and explored as a support for Ni-Cu catalyst in the production of zero-emission H2 through CH4 pyrolysis. The role of Cu promoter was investigated by doping different amounts of Cu loading to 30wt%Ni/R-MCM-41catalyst, which improved the catalytic performance in terms of CH4 conversion and stability. An optimum Cu loading of 3wt% addition to 30wt%Ni/R-MCM-41 catalyst demonstrated the best catalytic performance compared to all the catalysts in terms of hydrogen yield (15,218mol H2/mol Ni) and carbon formation rate. The Ni-Cu alloy formation was confirmed by X-ray diffraction, H2-temperature programmed reduction, and pulse chemisorption studies, as demonstrated by decreased H2 uptake (from 41 to 33μmol/gcat) and enhanced N2O (from 89.2 to 138.3μmol/g) uptakes, which results in a significant improvement in the availability of the surface metal species (both Cu and Ni), which in turn contributed to increase the CH4 cracking performance and stabilization of Ni species. Additionally, doping Cu results in better carbon nanotube production, as shown by the lowest ID/IG ratio from the Raman spectroscopic analysis.
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