Pump Performance Research Articles

Hydraulic Design and CFD-Based Parametric Study for Optimizing Centrifugal Pump Impeller Performance

Centrifugal pumps are extensively utilized across various industries, including water supply, agriculture, and energy, where they consume significant amounts of electricity. As demands for energy efficiency and reduced operating costs increase, enhancing pump efficiency has become crucial. This study focuses on optimizing the pump impeller geometry, which plays a vital role in minimizing energy losses. A hydraulic and hydrodynamic model was developed, alongside a parametric study based on numerical simulations (CFD), to analyze the influence of geometric parameters—specifically the angles and shapes of the blade’s inlet and outlet edges—on energy losses and hydraulic efficiency. The study utilized experimental data provided by the manufacturer for model verification. The results revealed that Ivanovsky’s method displayed deviations in the blade width at the leading edge and trailing edge of 25% and 43%, respectively, while Spiridonov’s method indicated deviations of 13% in the outer diameter D2 and 27.5% in the blade width at the trailing edge. In contrast, the combined method proposed by the authors achieved high accuracy, with deviations under 9%. Additionally, parametric analysis identified two key parameters affecting the pump efficiency: the angle of the trailing edge and its shape. These findings underscore the necessity of optimizing the blade geometry to enhance the performance and energy efficiency of centrifugal pumps.

Time-delayed reservoir computing based on spin-VCSEL: interplay between pump ellipticity and performance

Time-delayed reservoir computing based on spin-VCSEL: interplay between pump ellipticity and performance

Effect of Induced Wheel and Impeller Inlet Diameter on the Hydrodynamic Performance of High-speed Centrifugal Pumps

The high-speed centrifugal pump plays a crucial role in fields such as aerospace and petrochemical industries, owing to its characteristics of elevated rotational speed and high head. During high-speed operation, the centrifugal pump is prone to cavitation, which alters the fluid flow state within the pump, leading to vibrations, noise, and a sudden decrease in pump head and efficiency. Simultaneously, the collapse of cavitation bubbles generates impact pressure that can damage the pump's internal flow components, significantly reducing its operational lifespan and causing severe consequences. Moreover, under constant-flow conditions, the absolute and relative velocities of the fluid at the impeller inlet are functions of the suction pipe diameter. Therefore, there exists an optimal value for the impeller inlet diameter to enhance the centrifugal pump's resistance to cavitation. Similarly, the different geometric and structural parameters of the inducer also influence the hydraulic performance of the centrifugal pump. The focus of this study is on the external characteristics and internal flow patterns of an optimized high-speed centrifugal pump. In this paper, the entire flow field of the model pump is numerically simulated using ANSYS CFX software. The performance and overall flow field state of the high-speed centrifugal pump under different impeller configurations and inlet diameters are explored. The influence of blade wrap angle and inlet diameter on the high-speed centrifugal pump is revealed, providing a theoretical basis for subsequent optimal design.

Evaluation and optimization of interventional blood pump based on hydraulic performances and hemocompatibility performances

This study was designed to investigate the effects of hemodynamic environment and design factors on the hydraulic performance and hemocompatibility of interventional blood pumps using computational fluid dynamics methods combined with specialized mathematical models. These analyses assessed how different hemodynamic environments (such as support mode and artery size) and blood pump configurations (including entrance/exit blade angles, rotor diameter, blade number, and diffuser presence) affect hydraulic performance indicators (rotational speed, flow rate, pressure head, and efficiency) and hemocompatibility indicators (bleeding, hemolysis, and thrombosis). Our findings indicate that higher perfused flow rates necessitate greater rotational speeds, which, in turn, reduce both efficiency and hemocompatibility. As the artery size increases, the hydraulic performance of the pump improves but at the cost of worsening hemocompatibility. Among the design parameters, optimal configurations exist that balance both hydraulic performance and hemocompatibility. Notably, a configuration without a diffuser demonstrated better hydraulic performance and hemocompatibility compared to one with a diffuser. Further analysis revealed that flow losses primarily contribute to the degradation of hydraulic performance and deterioration of hemocompatibility. Shear stress was identified as the major cause of blood damage in interventional blood pumps, with residence time having a limited impact. This study comprehensively explored the effects of operating environment and design parameters on catheter pump performance using a multi-faceted blood damage model, providing insights into related complications from a biomechanical perspective. These findings offer valuable guidance for engineering design and clinical treatment.

A study on the internal vortex structure within a single-blade pump via numerical methods and particle image velocimetry experiments

This study investigates the performance and internal flow characteristics of a single-blade centrifugal pump through a comprehensive analysis integrating performance tests, Particle Image Velocimetry (PIV) tests, and numerical simulations. Across the operational speed range of 1470–2940 rpm, the predicted pump (head-flow rate curve)performance error between the numerical simulation results and the test results of the pump underrated flow conditions is found to be only 3.4%, demonstrating the high accuracy of the selected numerical method in predicting both performance metrics and internal flow structures. Key findings highlight the presence of significant circumferential and axial secondary flows in the region where the blade wraps back, resulting in the formation of high-intensity vortex structures and subsequent energy dissipation. The interaction of the blade's trailing jet with the volute casing's tongue induces periodic changes in the intensity and spatial size of these vortex structures. Furthermore, pronounced reverse vortex pairs are identified within the volute casing, attributed to axial non-uniformity in impeller outflow. These vortex pairs are associated with the preferential accumulation of solid particles, potentially contributing to wear in the volute casing of single-blade centrifugal pumps. The revelation of the evolution characteristics of vortex structure in single-blade centrifugal pumps provides theoretical support for reducing pressure pulsation and radial force of single-blade centrifugal and provides a potential solution to the technical difficulties of low efficiency and poor stability of single-blade centrifugal pumps. Overall, this study provides valuable insights into optimizing the design and operational efficiency of single-blade centrifugal pumps by elucidating their complex flow dynamics and performance characteristics under varying operational conditions.

Simulation and optimisation of vacuum (pressure) swing adsorption with simultaneous consideration of real vacuum pump data and bed fluidisation

Pressure swing adsorption (PSA) is a promising technology for gas separation and purification, receiving considerable attention in the past decades. Existing studies on simulating PSA involving a vacuum pump, the vacuum (pressure) swing adsorption [V(P)SA] process, typically estimate vacuum pump energy consumption using an approximate constant energy efficiency or an empirical energy efficiency correlation, leading to inaccurate representation of realistic vacuum pump performance. In this work, we propose an enhanced computational approach for simulation and optimisation of V(P)SA processes through simultaneous incorporation of realistic vacuum pump performance prediction models and adsorption bed fluidisation limits. The vacuum pump prediction models are developed using data-driven modelling techniques with realistic vacuum pump performance data. The enhanced computational approach more accurately accounts for the V(P)SA performance, without relying on an estimated vacuum pump efficiency and assumed pressure/flow rate boundary conditions at the vacuum pump end of the adsorption bed. Furthermore, this approach prevents the bed fluidisation. The computational results show that the developed prediction models accurately represent the actual performance curves of the vacuum pump. It is also demonstrated that incorporating the vacuum pump prediction models and fluidisation constraints in PSA optimisation leads to significantly different optimal solutions compared to when these factors are not considered.

Enhanced Impeller Gas-Liquid Flow Using Ribs for High Performance of Centrifugal Pump

Transporting two-phase fluids presents a challenge due to their negative effects on centrifugal pump performance. The accumulation of gas bubbles in the pump impeller forms large gas pockets, reducing efficiency. This work aims to improve the performance of a two-phase flow centrifugal pump by modifying the pump impeller through the addition of ribs. These ribs are positioned near gas bubble accumulation. The modified impeller helps to disperse this accumulation, thereby enhancing pump performance. A study was conducted to evaluate the effect of ribs on the pump efficiency. The results showed a negative effect in low (GVF) and single-phase flows. However, at high GVF, the ribs significantly improved head up to 9%. Moreover, rib characteristics, such as diameter and radial position, were key parameters affecting the pump's efficiency. The ribs with a diameter of 1 mm and a radial position of 33 mm showed the best performance.

Enhancement of a heat pump's efficiency COP operating on the water-soil principle

AbstractGeothermal energy is increasingly promising for residential use due to rising energy costs and environmental awareness. This work experimentally examines the impact of pipe distribution on the heat pump's performance at varying temperatures for both the incoming water and the ground. The pipes are buried in the soil, distributing them on layers of varying depths up to a depth of 2 m, separated by insulating layers. The quantities of heat gained in the evaporator and released in the condenser are calculated to determine the coefficient of performance of the heat pump. It was found that at the same temperature, the total heat loss in the soil is larger in the case of water entering from the bent pipe towards the great depth compared to water entering from the direct pipe, but the heat gain is larger in the case of water entering from the direct one.

Experimental and numerical study on cavitation pulsating pressure of water-jet propulsion axial-flow pump.

Cavitation may occur in water-jet pump during operation of water-jet propulsion vessel, and once cavitation occurs, the tip clearance pulsating pressure of the impeller may be intensified, resulting in increased vibration of the water-jet propulsion unit. In this paper, the cavitation pulsating pressure characteristics at different positions in the pump are studied by experiment and numerical simulation, and the pulsating pressure characteristics in tip clearance are mainly researched. Based on Star-CCM+ commercial software, unsteady Reynolds-averaged Navier-Stokes equations(RANS) numerical simulation is carried out, and the feasibility of the numerical simulation method is verified by uncertainty analysis. The results show that the cavitation pulsating pressure near the leading edge of the impeller in the tip clearance is the largest. The variation of the tip clearance pulsating pressure with the intensification of cavitation is studied by numerical simulation, and its mechanism is revealed. A dimensionless coefficient of net positive suction head (CNPSH) is proposed, and the study shows that the cavitation pulsation pressure coefficients of pumps of different scales are equal when the working conditions are similar and the CNPSH are equal, which indicates that the cavitation pulsating pressure performance of full scale pump can be predicted by model scale. It is of great significance to evaluate the vibration performance of the full scale water-jet propulsion.

Numerical Simulation and Model Test on Pressure Fluctuation and Structural Characteristics of Lightweight Axial Flow Pump

In order to explore the relationship between the hydraulic performance, pressure pulsation, and structural characteristics of lightweight axial flow pumps, this paper takes the axial flow pump as the research object and analyzes pressure pulsation and structural characteristics by changing the blade length and thickness to realize the lightweight design of the axial flow pump impeller. Compared with the initial scheme (Scheme 1), the mass of the impeller is reduced by 17.2% (Scheme 2) and 29.9% (Scheme 3), respectively. The lightweight axial flow pump (Scheme 2 and Scheme 3) has a lower pressure pulsation amplitude at the impeller outlet monitoring point under large flow conditions. After the lightweight design of the axial flow pump impeller, the blade becomes shorter, the mass becomes lighter, and the cavitation performance will become worse. The maximum equivalent stress of Scheme 2 and Scheme 3 is increased by 2.8% and 31.9%, respectively, compared to Scheme 1. The maximum deformation of Scheme 3 increased by 27% compared to Scheme 1. This research can provide guidance for the lightweight optimization design of the axial flow pump.

The Effect of Drive Signals on Output Performance of Piezoelectric Pumps

The output performance of piezoelectric pumps is not only affected by the structural design but is also related to the drive signal. To study the effect of different drive signals on the output performance of piezoelectric pumps, this paper takes dual-chamber serial piezoelectric pumps as the investigation object, theoretically deduces the effective value of the drive signal and the output performance of the piezoelectric pump, and tests the displacement of piezoelectric vibrator center, the output performance of the piezoelectric pump, and the operating noise within the range of 0–500 Hz, respectively, driven by square waves, sine waves, and triangular waves (the peak-to-peak values of which are all 300 V). The results show that at low frequencies, the piezoelectric vibrator’s center displacement curve matches the drive signal, which is sinusoidal and decreases with frequency. Under the square drive, the piezoelectric pump has the best performance, with a flow of 147.199 mL/min and pressure of 14.42 kPa, but the noise is also the highest. The output performance of the sine wave is better than that of the triangular wave, and the flow rate of the three signals shows a trend of first increasing and then decreasing.

Performance analysis of solar-assisted ground source heat pump in severe cold regions

ABSTRACT Long-term operation of a ground source heat pump (GSHP) in severe cold regions leads to a gradual decrease in subsurface soil temperature, affecting system performance. This paper proposes a solar assisted ground source heat pump (SAGSHP) system consisting of solar photovoltaic thermal (PV/T) and GSHP. Through TRNSYS software, the system was analyzed for 10 years of dynamic simulation in a severe cold region. The results are listed below: (1) The SAGSHP system is capable of effectively lessening the maximal temperature of photovoltaic (PV) modules in Changchun, Shenyang, and Harbin, China, by 21.73%, 13.67%, and 19.10%, respectively. The power generation efficiency of PV modules in these three locations can be maintained at about 22% year-round. (2) After ten years of operation, the coefficients of performance (COP) of the heat pumps have increased by 5.70%, 6.80%, and 5.01%, respectively, relative to the first year, showing good stability. (3) The soil temperatures at all three locations were stabilized during the ten years of operation. This study provides a theoretical basis for devising and installing SAGSHP in severe cold regions.

Modification of Additional Check Valves and Tube Pressure to Enhance Hydram Pump Capacity and Performance for Agricultural Applications

Pump that operates automatically by relying on natural power from water without using great cost and trouble by pumping hydram. Hydram pumps are one of the types of pumps that are driven by kinetic power, it was discovered by a 1796 Montgolfier in Italy. The purpose is to determine the most optimal water speed of the hydram pump by using different numbers of pressure tubes and several check valves. This research uses a factorial Randomised Group Design (RGD) method. The first treatment is valve variation and the second is variation in the number of tubes. The results showed that the average river water flow velocity was 0.154 meters/second with an average water discharge of 2.61 m3/second under normal flow conditions. The average water flow in the intake pipe is 0.717 meters / second and the volume of water in the pipe is 15.19 liters with an average water discharge entering the intake pipe is 10.804 m3 / second. A combination of three valves and three tube treatments consistently produces greater water discharge than other combinations. The highest efficiency of the hydram pump is found in the combination of three checks.

Design and Performance Test of Four-Chamber Series–Parallel Piezoelectric Pump

In order to improve the output performance of multi-chamber piezoelectric pumps, this paper proposes a novel design for a four-chamber series–parallel piezoelectric pump, based on the characteristics that the parallel chamber structure significantly increases the output flow rate, and the series chamber structure effectively improves the output pressure. The theoretical output flow rate and pressure of the four-chamber series–parallel piezoelectric pump were calculated, and a prototype was fabricated. Tests were conducted to compare the liquid transport performance of piezoelectric pumps with three different structures: series, parallel, and series–parallel. The results show that, when transporting liquid, the output flow rate of the four-chamber series–parallel structure increased by up to 13.3% compared to the four-chamber series structure, reaching a maximum of 767 mL/min. Additionally, the maximum output pressure of the series–parallel structure increased by 43.4% compared to the four-chamber parallel structure, reaching 42.3 kPa. The four-chamber series–parallel design combines the advantages of both series and parallel configurations, improving the output performance of the piezoelectric pump and providing a reference for the structural design of multi-chamber piezoelectric pumps.

Studying the Effect of Splitter Blades on the Performance of a Centrifugal Pump with Two-Phase Flow

Studying the Effect of Splitter Blades on the Performance of a Centrifugal Pump with Two-Phase Flow

Experimental Study on the Classification and Evolution of the Tip Cavitation Morphology in Axial Waterjet Pumps with Two Different Blade Numbers

Tip leakage flow and induced unstable cavitation can significantly damage the performance of axial waterjet pumps. This study investigated the impact of blade numbers on cavitating conditions in an axial waterjet pump by conducting tests of performance characteristics and high-speed photography experiments on three-blade and four-blade impellers. The results showed that the critical cavitation number σc of the three-blade impeller was larger, while the four-blade impeller flow pattern deteriorated more rapidly after σc. Various cavitation structures in the tip region were observed under different conditions, including clearance cavitation, shear layer cavitation, tip leakage vortex cavitation, and suction-side-perpendicular cavitating vortices (SSPCVs). Tip cavitation maps of the test impellers were drawn based on the flow rate coefficient and cavitation number variation. The three-blade impeller exhibited a wider range of severe cavitation, particularly with an increased occurrence of SSPCVs. With the cavitation number and flow rate coefficient decreased, the SSPCV generated from triangular cavitation cloud shedding presented an increased trend in scale and quantity. Conversely, in the case of the four-blade impeller, SSPCVs were often disrupted by the adjacent blade during migration and interfered with the tip cavitation in the neighboring flow passage.

Temperature-triggered liquid metal actuators for fluid manipulation by leveraging phase transition control

ABSTRACT Small-scale pumps for controlling microfluidics have promising applications in drug delivery and chemical assays. Liquid metal (LM) demonstrates excellent flow pumping performance due to its simple structure and the electrocapillary effect under an electric field. However, LM droplets risk escaping from constrained structures, which can lead to pump failure. Temperature regulation is also a critical parameter in optimizing chemical reactions in fluidic systems, however, integrating it into a compact system remains challenging. Here, we develop a temperature-triggered gallium-based actuator (TTGA) by introducing a gallium (Ga) droplet wetted on a copper (Cu) plate as the core element for flow actuation. The Cu plate prevents the Ga droplet from escaping the chamber and significantly increases the flow rate. By leveraging the electrochemical method to inhibit the supercooling effect of Ga, the TTGA enables activation/deactivation for flow actuation at different temperatures. We investigate the impact of electrode position, solution concentration, and applied voltage on TTGA’s pumping efficiency. By dynamically tuning the Ga droplet’s temperature to control phase transition, TTGA allows for accurate flow actuation control. Furthermore, placing Ga and eutectic Ga-indium (EGaIn) droplets in different channels enables the expected flow divergence for fluids with different temperatures. The development of TTGA presents new opportunities in microfluidics and biomedical treatment.

One-shot manufacturable soft-robotic pump inspired by embryonic tubular heart.

Soft peristaltic pumps, which use soft ring actuators instead of mechanical pistons or rollers, offer advantages in transporting liquids with non-uniform solids, such as slurry, food, and sewage. Recent advances in 3D printing with flexible thermoplastic polyurethane (TPU) present the potential for single-step fabrication of these pumps, distinguished from handcrafted, multistep traditional silicone casting methods. However, because of the relatively high hardness of TPU, TPU-based soft peristaltic pumps contract insufficiently and thus cannot perform as well as silicone-based ones. Improving the performance is crucial for fully automated, one-step manufactured soft pumps to lead to industrial use. This study aims to enhance TPU-based soft pumps through bioinspired design. Specifically, it proposed a design inspired by embryonic tubular hearts, in contrast to previous studies that mimicked digestive tracts. The new design facilitated long-axis stretching of an elliptical lumen during non-concentric contractile motion, akin to embryonic tubular hearts. The design was optimized for ring actuators and pumps 3D-printed with shore hardness 85 A TPU filament. The ring actuator achieved over 99% lumen closure with the best designs. The soft pumps transported water at flow rates of up to 218 ml min-1and generated a maximum discharge pressure of 355 mm Hg, comparable to the performance of blood pumps used in continuous renal replacement therapy.

Performance study of solar air collector-air source heat pump system inside the greenhouse

During the process of heating greenhouses, the phenomenon of inadequate heating installations is widespread. To address this issue, this paper proposed a solar air collector-air source heat pump (SAC-ASHP) system for greenhouses, combining solar technology with heat pump (HP) technology to provide sufficient heat during continuous cloudy days and winter. The heating capacities of the system on sunny, cloudy, and overcast days were 100.2 kWh, 112.3 kWh, and 157.8 kWh, respectively. The corresponding power was 30.1 kWh, 36.1 kWh, and 53.6 kWh. The coefficient of performance (COP) of the single air source heat pump (ASHP) for these days was 3.4, 3.2, and 3.0, respectively, while the COP of the solar heat pump (SHP) was 4.0, 3.5, and 3.1. Additionally, greenhouse employed heat and moisture recovery for humid air, aiming to provide a suitable environment for plant growth around the clock while conserving energy. The heat collection in the heat and moisture recovery combined HP mode was 66.7 % higher than in the heat exchanger (HE)-fan mode. This experimental study investigated the operational performance of the system in dynamic environments, revealing the stability of the system for greenhouse heating in cold regions, and providing new research ideas for greenhouse heating.

Bionic Strategies for Pump Anti-Cavitation: A Comprehensive Review

The cavitation phenomenon presents a significant challenge in pump operation since the losses incurred by cavitation adversely impact pump performance. The many constraints of conventional anti-cavitation techniques have compelled researchers to explore biological processes for innovative alternatives. Consequently, the use of bionanotechnology for anti-cavitation pumping has emerged as a prominent study domain. Despite the extensive publication of publications on biomimetic technology, research concerning the use of anti-cavitation in pumps remains scarce. This review comprehensively summarizes, for the first time, the advancements and applications of bionic structures, bionic surface texture design, and bionic materials in pump anti-cavitation, addressing critical aspects such as blade leading-edge bionic structures, bionic worm shells, microscopic bionic textures, and innovative bionic coatings. Bionic technology may significantly reduce cavitation erosion and improve pump performance by emulating natural biological structures. This research elucidates the creative contributions of biomimetic designs and their anti-cavitation effects, hence boosting the anti-cavitation performance of pumps. This work integrates practical requirements and anticipates future applications of bionic technology in pump anti-cavitation, offering a significant research direction and reference for scholars in this domain.