Prototype Gyrotron Research Articles

Experimental Results of the EU ITER Prototype Gyrotrons

The European 1 MW, 170 GHz CW industrial prototype gyrotron for ECRH&CD on ITER was under test at the KIT test facility during 2016. In order to optimize the gyrotron operation, the tube was thoroughly tested in the short-pulse regime, with pulse lengths below 10 ms, for a wide range of operational parameters. The operation was extended to longer pulses with a duration of up to 180 s. In this work we present in detail the achievements and the challenges that were faced during the long-pulse experimental campaign.

Status of the development of the EU 170 GHz/1 MW/CW gyrotron

The progress in the development of the European 170GHz, 1MW/CW gyrotron for electron cyclotron heating & current drive (ECH&CD) on ITER is reported. A continuous wave (CW) prototype is being manufactured by Thales Electron Devices (TED), France, while a short-pulse (SP) prototype gyrotron is in parallel under manufacture at Karlsruhe Institute of Technology (KIT), with the purpose of validating the design of the CW industrial prototype components. The fabrication of most of the sub-assemblies of the SP prototype has been completed. In a first step, an existing magnetron injection gun (MIG) available at KIT was used. Despite this non-ideal configuration, the experiments provided a validation of the design, substantiated by an excellent agreement with numerical simulations. The tube, operated without a depressed collector, is able to produce more than 1MW of output power with efficiency in excess of 30%, as expected, and compatible with the ITER requirements.

Theory and Experiment of a W-Band Tunable Gyrotron Oscillator

A gyrotron capable of both frequency and power tuning is a promising coherent millimeter-THz wave source. A self-consistent nonlinear theory is applied to investigate the electron cyclotron interaction between electron beam and wave modes of axial nonfixed profiles in an extended W-band <inline-formula xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink"> <tex-math notation="TeX">${\rm TE}_{01}$ </tex-math></inline-formula> mode cylindrical cavity. It is revealed that tuning the magnetic field strength can excite electron cyclotron resonances on forward wave, backward wave, and even simultaneous on both waves, which makes the system operate under distinctive states, namely the gyrotron backward wave oscillation state and the gyromonotron state. In this paper, a W-band prototype gyrotron oscillator based on an extended cylindrical waveguide cavity is built, and the experiment test indicates that the system starts oscillation in a relative wide range of the operation parameters. The measured frequency spectrum reveals the system iteratively switches between the lower order instability axial modes, and it operates under nonstationary oscillation states. The experimental measurement of highest output power <inline-formula xmlns:mml="http://www.w3.org/1998/Math/MathML" xmlns:xlink="http://www.w3.org/1999/xlink"> <tex-math notation="TeX">${\sim}{\rm 8}~{\rm kW}$ </tex-math></inline-formula> is consistent with the theoretical predictions. An optimized gyrotron circuit with efficiency exceeding 20% and tunable bandwidth over 10 GHz is also presented. The free oscillation behaviors revealed in this paper provide interesting guidance for developing tunable gyrotrons in millimeter-THz wave range.

Recent Advances in the Worldwide Fusion Gyrotron Development

Progress in the worldwide development of high-power gyrotrons for magnetic confinement fusion plasma applications is presented. Gyrotron oscillators are used for electron cyclotron heating, electron cyclotron current drive, stability control, and plasma diagnostics. After technology breakthroughs in the research on gyrotron components in the 1990s, significant progress has been achieved in the 2000s, in the field of long-pulse and continuous wave (CW) operation for a wide range of frequencies. Currently, the development of 1-MW-class CW gyrotrons for the tokamak ITER (170 GHz), the stellarator Wendelstein 7-X (140 GHz), and the tokamaks DIII-D and JT-60SA (110 GHz) has been very successful in EU, Japan, Russia, and USA. The Japan 170-GHz ITER gyrotron holds the energy world record of 2.88 GJ (0.8 MW at 1-h pulse duration). For this progress in the field of high-power long-pulse gyrotrons, innovations such as the realization of high-efficiency stable oscillation in very high-order cavity modes with low ohmic losses, the use of single-stage depressed collectors for energy recovery (efficiency enhancement and simpler power supplies), highly efficient internal quasi-optical (q.o.) mode converters (low level of internal stray radiation), and synthetic diamond windows have essentially contributed. The total tube efficiencies are around 50% and the purity of the linearly polarized fundamental Gaussian output mode is 97% and higher. Power modulation technologies for stabilization of neoclassical tearing modes have proceeded. Future prospects of advanced high-power fusion gyrotrons are in the areas of two- and three-frequency gyrotrons, fast step-wise frequency tuneability, higher unit power (coaxial cavities), and higher frequencies for more efficient plasma stabilization and noninductive current drive as well as reliability, availability, maintainability and inspectability for next step fusion power stations. The GYCOM step-tuneable 1-MW gyrotron for ASDEX Upgrade employing a broadband travelling-wave-resonator window (with two diamond disks) operates at 105, 117, 127 and 140 GHz. The EU 170 GHz coaxial-cavity gyrotron prototype achieved in millisecond pulses the power of 2.1 MW at 46% efficiency and 96% Gaussian mode purity. A new power record of second harmonic oscillation has been achieved in the subterahertz band (83 kW/389 GHz/3 ms) in Japan for application to collective Thomson scattering diagnostics. A fundamental frequency 670-GHz gyrotron with pulsed magnet generated 210 kW in 20-30- μs pulses at 20% efficiency (collaboration of institutions in Russia and USA).

The 118-GHz Electron Cyclotron Heating System on Tore Supra

An electron cyclotron resonance heating (ECRH) system capable of delivering 2.4 MW cw has been designed to be built at Commissariat à l’Energie Atomique, Cadarache, for the Tore Supra (TS) experiment, to provide plasma heating and current drive by electron cyclotron resonance interaction.The planned system was composed of a generator using six gyrotrons 500 kW for 5 s or 400 kW cw working at 118 GHz. Six transmission lines made of corrugated waveguide, 63.5-mm diameter, carry the HE11 mode to one antenna composed of six fixed mirrors and three independently movable mirrors for the adjustment of the injection angles of the rf beams.The antenna was built and installed in TS, and all transmission line components ordered and installed between the gyrotron locations and the antenna. In the same way, the required six oil tanks, the six cryomagnets, and the six modulating anode devices were designed and manufactured.In parallel, after demonstration in the factory of proper operation of the prototype gyrotron, the manufacture of a first so-called series gyrotron was made. But this gyrotron experienced hard limitations (overheating inducing prohibited outgassing, parasitic oscillations) during the long-pulse tests in Cadarache, and the achieved performance was 300 kW for 110 s. A new study was then carried out in collaboration with Thales Electron Devices, the EURATOM-CEA Association, and the EURATOM-Confédération Suisse Association to understand and overcome the limitations, which led to the construction of a new modified gyrotron.During the tests in factory of this new gyrotron, the output beam showed two peaks, a pattern never predicted by simulations. The gyrotron was nevertheless transferred to Cadarache for long-pulse testing, but an arc on the windows definitely stopped the tests.To understand the cause of the observed two peaks, various low-level tests were then performed on a model of the mode converter with different shapes for the launcher, but without real improvement. Besides measurements, the use of a new software, Surf3D, based on integral equations and providing a complete three-dimensional modeling, showed that the problem mainly comes from the third mirror, whose curvature is too high and consequently not well taken into account by the calculation.These technological problems have seriously delayed the development of the gyrotrons; as a consequence, only two tubes (intermediate developments) are presently available on TS to inject 700 kW in 5-s pulses.In spite of this relatively low power, the localized absorption property of electron cyclotron waves has been used on TS in a wide variety of experiments, such as stabilization and control of the sawtooth period, perturbative transport studies by ECRH modulations, and ECRH-assisted plasma start-up.

First Experimental Results from the European Union 2-MW Coaxial Cavity ITER Gyrotron Prototype

The European Union is working toward providing 2-MW, coaxial-cavity, continuous-wave (cw) 170-GHz gyrotrons for ITER. Their design is based on results from an experimental preprototype tube having a pulse length of several milliseconds, in operation at Forschungszentrum Karlsruhe (FZK) for several years now. The first industrial prototype tube was designed for cw operation but, in a first phase, aimed at a pulse length of 1 s at the European Gyrotron Test Facility in Lausanne, Switzerland, as part of a phased testing/development program (1 s, 60 s, cw). The first experimental results of the operation of this prototype gyrotron are reported here. The microwave generation was characterized at very short pulse length (<0.01 s) using a load on loan from FZK, and the highest measured output power was 1.4 MW, at a beam energy significantly lower than the design value (83 kV instead of 90 kV), limited by arcing in the tube. The radio-frequency (rf) beam profile was measured to allow reconstruction of the phase and amplitude profile at the window and to provide the necessary information permitting proper alignment of the compact rf loads prior to pulse extension. Arcs in the tube limited the pulse length extension to a few tens of milliseconds. According to present planning, the tube is going to be opened, inspected, and refurbished, depending on the results of the inspection, to allow testing of an improved version of the mode launcher and replacement of some subassemblies.

Analyse eines neuartigen 1.5 MW, 170 GHz Prototyp-Gyrotrons mit koaxialem Resonator

A 170 GHz, 2 MW coaxial cavity gyrotron is under development at the Institut fur Hochleistungsimpuls- und Mikrowellentechnik (IHM) at Forschungszentrum Karlsruhe (FZK) which will be used as a high power microwave source for heating, current drive and stability control of plasmas in the International Thermonuclear Experimental Reactor (ITER). At frequencies above about 100 GHz the output power of conventional gyrotrons with cylindrical hollow waveguide cavities is limited to 1 MW in CW operation mainly due to the high Ohmic losses and the space charge voltage depression of the electron beam. The coaxial geometry enables a reduction of the mode competition in the gyrotron resonator and decreases also the influence of the beam voltage depression. As result a very high order operating mode (for example TE 34,19 at 170 GHz) can be chosen which ultimately allows to increase the output power of the gyrotron in CW operation to a value as high as 2 MW. A first prototype of the 170 GHz, 2 MW coaxial cavity gyrotron has been designed, built and experimentally tested in short pulse operation at FZK. The main goal of this work was to investigate experimentally the design of the critical gyrotron components such as electron gun, resonator and a quasi-optical RF system. Those components are same as used in the first industrial coaxial prototype gyrotron for ITER. During the experiments a strong instability was observed inside the gyrotron tube due to the excitation of parasitic low frequency oscillations. The mechanism of the oscillations has been studied and possibilities for their suppression of these oscillations are proposed and experimentally verified. The RF output system is one of the most critical components. It is responsible for the coupling of the gyrotron power out of the gyrotron by converting the microwave power generated in the TE 34,19 -mode into a fundamental free space TEM 0,0 Gaussian mode. The performance of the RF output system has been tested in low power cold measurements. To perform the cold tests of the RF output system, the TE 34,19 -mode was excited at 170 GHz using a special low power mode generator. The results of the experimental tests and the general problems associated with the design of the coaxial cavity gyrotron are presented and discussed in this thesis.

High-power gyrotron development at Forschungszentrum Karlsruhe for fusion applications

In the first part of this paper, the status of the 140-GHz continuously operated gyrotrons with an output power of 1 MW for the stellarator Wendelstein 7-X will be described. With the first series tube, an output power of 1000 kW has been achieved in short pulse operation (milliseconds) with an electron beam current of 40 A, and of 1150 kW at 50 A. With a pulse length of 3 min limited by the available high-voltage (HV) power supply, an output power of 920 kW at an electron beam current of about 40 A with an efficiency of 45% and a mode purity of 97.5% has been obtained. At a reduced beam current of 29 A, an output power of 570 kW was measured with a pulse length of 1893 s without significant increase in tube pressure. The energy content of this pulse is almost 1.1 GJ. For the next fusion plasma device, International Thermonuclear Experimental Reactor (ITER), gyrotrons with a higher output power of about 2 MW are desirable. In short-pulse experiments, the feasibility of the fabrication of coaxial cavity gyrotrons with an output power up to 2-MW, continuous wave (CW), has been demonstrated, and the information necessary for a technical design has been obtained. The development of a long-pulse 2-MW coaxial cavity gyrotron started within a European cooperation. In parallel to the design and fabrication of an industrial prototype gyrotron, a short-pulse preprototype gyrotron has been operated to verify the design of critical components. An output power of 1.2 MW with an efficiency of 20% has been achieved. The development of frequency tunable gyrotrons operating in the range from 105 to 140 GHz for stabilization of current driven plasma instabilities in fusion plasma devices (neoclassical tearing modes) is another task in the development of gyrotrons at the Forschungszentrum Karlsruhe.

140GHz high-power gyrotron development for the stellarator W7-X

Electron cyclotron resonance heating (ECRH) has proven to be one of the most attractive heating schemes for stellarators. Therefore, ECRH was chosen to be the main heating method for the Wendelstein 7-X stellarator (W7-X) now under construction at IPP Greifswald, Germany. A 10 MW ECRH system with continuous wave (CW) possibilities, operating at 140 GHz will be built up to meet the scientific goals of the stellarator. Two prototype gyrotrons with an output power of I MW were developed in collaboration between European research laboratories and European industry (Thales Electron Devices, France). The gyrotrons are equipped with a single-stage depressed collector, an optimised quasi-optical mode converter and a CVD-diamond window. The prototypes have been successfully tested at FZK. With the second one, an output power of 0.89 MW at a pulse duration of 3 min and an output power of 0.54 MW for about 15 min have been obtained. (c) 2005 Elsevier B.V. All rights reserved.

Progress in the 10-MW ECRH System for the Stellarator W7-X

Summary form only given, as follows. Electron cyclotron resonance heating (ECRH) has proven during the last few years to be one of the most attractive heating schemes for stellarators, as it provides net current free plasma start tip and heating. Extensive measurements on stellarators at IPP Garching provide a solid physical and technological basis for ECRH systems. Therefore, ECRH will be the main heating method for the Wendelstein 7-X stellarator (W7-X) now under construction at Greifswald / Germany. A 10 MW ECRH system with continuous wave (CW) possibilities operating at 140 GHz will be built to meet the scientific goals of the stellarator at Greifswald with inherent steady-state capability at reactor relevant plasma parameters. A prototype gyrotron with an output power of 1 MW was developed in collaboration between European research laboratories, and European industries. The gyrotron is equipped with a single stage depressed collector for increasing the efficiency, an optimized quasi-optical mode converter and a CVD-diamond window. The prototype gyrotron has been successfully tested with an output power of 0.89 MW at a pulse duration of three minutes and all output power of 0.54 MW for about 15 minutes. The specified value of Gaussian beam output power exceeding 0.9 MW has been obtained for about 1 minute. Further results will be given.

Mirror development for the 140 GHz ECRH system of the stellarator W7-X

For the future stellarator W7-X in Greifswald, a powerful electron cyclotron resonance heating (ECRH) system at 140 GHz with a total RF power of 10 MW CW is under construction. The transmission of the radiation from the gyrotron hall to the machine will be realized via a fully optical system consisting of more than 160 water cooled mirrors. This paper describes the design of the mirrors and presents results of calculations of the thermo–mechanical properties. Experimental verification of the calculations showed that mirror deformation under application of a heat load equivalent to the absorbed power from a 1 MW mm-wave beam is in the tolerable range. Water cooled mirrors of the single-beam type have been used successfully during conditioning of a prototype gyrotron with a mm-wave power of 850 kW and a pulse length of up to 180 s. To test and optimize in-situ measurements of beam parameters and power of the CW ECRH system on W7-X, these mirrors are equipped with different diagnostics.