Propylene Production Research Articles

Boosting Propane Dehydrogenation to Propylene via Electron Hole‐Hydrogen Coupling on Cobalt Metal Surface

AbstractNonoxidative dehydrogenation of propane is useful for the high selectivity to propylene but is suffering from the heavy coke deposition on the catalyst surface. Herein, we present a proof‐of‐concept application of a hole‐hydrogen (H) couple on a metallic cobalt surface to decrease the deactivation rate. The coupled H atoms on the Cobalt (Co) surface, partially resulting from propane dehydrogenation, enabled the desorption of propylene to avoid deep hydrogenolysis and coke deposition and realize selective and durable propylene production, while conventional Co metal‐based catalysts do not generate propylene. The optimized hole‐H coupled Co catalyst provided a low deactivation rate (0.0036 h−1) and a high turnover frequency (55.6 h−1) for propylene production with a high propane flux (48 vol.% C3H8 in gas feeds) at 550 °C.

Balancing the elementary steps via photo-assisted thermal catalysis for boosting propane dehydrogenation

Balancing kinetics behavior is a significant priority in chemical reactions especially involving two or more elementary steps. Propane dehydrogenation (PDH), usually involves a slower 2nd C-H activation step at a low temperature, resulting in heat waste for overcoming a higher energy barrier of the 2nd dehydrogenation. Herein, we develop one Photo-assisted Thermal PDH process (PTPDH) based on PtZn clusters encapsulated in porous MFI zeolite, which effectively balances the kinetic elementary steps via exciting the ground state electrons of the active sites to the positively charged -C3H7 fragments, achieving a 23.4 % growth ratio (from 39.6 to 51.3·10−8 mol·g−1·s−1) with the assistance of ∼5 suns light intensity at 400 °C. The comparison between the temperature-dependent and light intensity-dependent kinetic parameters confirmed that the non-thermal effect instead of the photo-to-thermal effect dominates the PTPDH process. Furthermore, the Lewis acidity-activity correlation experiments, in-situ radiation mass spectrometry and the H2 co-feeds experiment indicate that the hot electrons instead of the holes play a more significant role in propylene production. Last, the in-situ Drifts-MS technique and DFT calculations demonstrate light radiation conduce to the electron transition from metal to the unpopulated electronic states of -C3H7 fragments, while not conducing to the adsorbed C3H8 molecule, thus selectively promoting the 2nd dehydrogenation process and achieving a balanced chemical kinetic condition. Our findings demonstrate that Photo-assisted Thermal PDH is a promising method for balancing the 1st and 2nd dehydrogenation processes.

Dynamic Behavior of Pt Multimetallic Alloys for Active and Stable Propane Dehydrogenation Catalysts.

Improving the use of platinum in propane dehydrogenation catalysts is a crucial aspect to increasing the efficiency and sustainability of propylene production. A known and practiced strategy involves incorporating more abundant metals in supported platinum catalysts, increasing its activity and stability while decreasing the overall loading. Here, using colloidal techniques to control the size and composition of the active phase, we show that Pt/Cu alloy nanoparticles supported on alumina (Pt/Cu/Al2O3) displayed elevated rates for propane dehydrogenation at low temperature compared to a monometallic Pt/Al2O3 catalyst. We demonstrate that the enhanced catalytic activity is correlated with a higher surface Cu content and formation of a Pt-rich core and Cu-rich shell that isolates Pt sites and increases their intrinsic activity. However, rates declined on stream because of dynamic metal diffusion processes that led to a more uniform alloy structure. This transformation was only partially inhibited by adding excess hydrogen to the feed stream. Instead, cobalt was introduced to provide trimetallic Pt/Cu/Co catalysts with stabilized surface structure and stable activity and higher rates than the original Pt/Cu system. The structure-activity relationship insights in this work offer improved knowledge of propane dehydrogenation catalyst development featuring reduced Pt loadings and notable thermal stability for propylene production.

Support induced effects on the activity and stability of Ga2O3 based catalysts for the CO2-assisted oxidative dehydrogenation of propane

The influence of the support nature (Al2O3, TiO2, SiO2) on the activity and stability of supported Ga2O3 (10 wt%) catalysts was investigated for the production of propylene through the CO2-assisted oxidative dehydrogenation of propane (CO2-ODP). Catalytic activity was found to be higher when gallium oxide was dispersed on alumina support which was characterized by the highest acid site density and moderate surface basicity. Below 650 °C propylene yield increased in the order Ga2O3-TiO2<Ga2O3-SiO2<Ga2O3-Al2O3, which was modified as Ga2O3-Al2O3<Ga2O3-TiO2<Ga2O3-SiO2 for higher reaction temperatures. Propylene selectivity decreased with increasing reaction temperature followed by an increase of ethylene and methane selectivity implying that the side reactions of propane hydrogenolysis and propane/propylene decomposition were facilitated at higher temperatures hindering the CO2-ODP reaction. Gallium oxide catalysts supported on TiO2 and SiO2 exhibited sufficient stability for 30-35 hours on stream at 660 and 710 οC, contrary to Ga2O3-Al2O3 which although was stable at 710 οC it was gradually deactivated when the reaction was taking place at 600 °C. Temperature programmed oxidation experiments showed that carbon deposition was favored over Ga2O3-Al2O3 catalyst when the reaction was conducted at low temperature, which may be related to the higher surface acidity of this sample and be responsible for its deactivation with time. SEM images and elemental mapping obtained from both the freshly prepared and used Ga2O3-MxOy samples showed that Ga and M (M: Si, Ti, Al) were uniformly present even after prolonged catalyst interaction with the reaction mixture. EDS analysis indicated that carbon formation was accelerated with increasing reaction temperature.

Boosting Propane Dehydrogenation to Propylene via Electron Hole-Hydrogen Coupling on Cobalt Metal Surface.

Nonoxidative dehydrogenation of propane is useful for the high selectivity to propylene but is suffering from the heavy coke deposition on the catalyst surface. Herein, we present a proof-of-concept application of a hole-hydrogen (H) couple on a metallic cobalt surface to decrease the deactivation rate. The coupled H atoms on the Co surface, partially resulting from propane dehydrogenation, enabled the desorption of propylene to avoid deep hydrogenolysis and coke deposition and realize selective and durable propylene production, while conventional Co metal-based catalysts do not generate propylene. The optimized hole-H coupled Co catalyst provided a low deactivation rate (0.0036 h-1) and a high turnover frequency (55.6 h-1) for propylene production with a high propane flux (48 vol.% C3H8 in gas feeds) at 550 °C.

Optimizing propylene production via acetone hydrodeoxygenation: Insights from catalytic studies with Cu/γ-Al2O3 and Hβ zeolite

Propylene is a crucial light olefin in the petrochemical industry and can be produced via acetone hydrodeoxygenation, which involves two sequential reactions: first, acetone undergoes hydrogenation catalyzed by metallic sites, followed by the dehydration of the resulting isopropanol catalyzed by acidic sites. In this study, propylene production through acetone hydrodeoxygenation was investigated using a physical mixture of 35 wt% Cu/γ-Al2O3 and Hβ zeolite to investigate how various reaction parameters affect acetone conversion and propylene yield. Using the experimental design methodology, empirical models were developed to correlate acetone conversion (Xacet) and propylene yield (Yprop) with the ratio of 35 wt% Cu/γ-Al2O3 to Hβ (CR), total catalyst weight (Cw), hydrogen volumetric flow rate (FH2) and reaction temperature (T). The maximum propylene yield achieved in the catalytic tests was 73.46 %. A long-term test demonstrated the catalyst's reusability, remaining active even after 22 hours of reaction with only a slight decrease in propylene yield. Analysis of the experimental data revealed that increasing T and Cw positively affected propylene yield, whereas higher CR and FH2 had negative effects. According to the Pareto chart, reaction temperature was the most influential variable for propylene yield, followed by CR, FH2 and Cw. For acetone conversion, the order of significance among the variables was T >CR >Cw >FH2.

Biobased propylene and acrylonitrile production in a sugarcane biorefinery: Identification of preferred production routes via techno-economic and environmental assessments

Four alternative, sugar-derived chemical intermediates were compared for the production of propylene and acrylonitrile in energy self-sufficient biorefineries, annexed to an existing sugarcane mill, to assess economic feasibility and environmental sustainability. Aspen Plus® process simulations considered ethanol and isopropanol produced from A-molasses as intermediates for propylene production, while propylene and 3-hydroxypropionic acid (3-HP) from A-molasses were compared for acrylonitrile production. The minimum selling prices (MSPs) for propylene-from-ethanol (3634 $/t), propylene-from-isopropanol (8151 $/t), acrylonitrile-from-propylene (4698 $/t), and acrylonitrile-from-3-HP (5957 $/t) were 280 %, 752 %, 302 % and 409 % above the market prices of fossil-based equivalents. Nonetheless, the propylene biorefineries achieved up to 97 % reduction in greenhouse gas (GHG) emissions, whilst acrylonitrile biorefineries had up to 43 % reduction compared to fossil-based production processes. Based on process yields, energy demand and GHG emissions, ethanol was identified as the preferred intermediate route for all four biorefinery scenarios, while substantial price-premiums will be required for industrial production.

Enhancing catalytic pyrolysis of polypropylene using mesopore-modified HZSM-5 catalysts: insights and strategies for improved performance

Designing an active, selective, and stable catalyst for catalytic polyolefin pyrolysis is crucial for enhancing energy efficiency and economic viability in chemical processes. In this study, two synthesis methods—NaOH and NaOH/CTAB treatments—were employed to modify the physicochemical properties of CBV23, CBV55, and CBV80 zeolites. The catalytic performance of both parent and modified zeolites was evaluated for polypropylene pyrolysis using a two-stage micro-pyrolyzer coupled with two-dimensional GC-FID/MS. The NaOH/CTAB treatment preserved and enhanced strong acid sites while promoting a more uniform mesopore distribution. Among the catalysts tested, the hierarchical CBV80-ZM exhibited the best performance, achieving a propylene yield of 41 wt% and total light olefin and MA yields of 92 wt%. The improved catalytic performance was attributed to optimized acidity and larger pore size, which reduced the number of weak acid sites. These findings offer valuable insights for designing tailored zeolites based on specific target products for catalytic pyrolysis of plastic waste, particularly in the production of propylene and other high-value chemicals.

CrMn‐based catalysts for oxidative dehydrogenation of propane to propylene with CO2

AbstractThe paper investigates the catalytic oxidative dehydrogenation of propane with carbon dioxide (ODH‐CO2) as a promising route for propylene production, an avenue yet to be commercially developed. Utilizing the incipient wetness catalyst preparation method, CrMn catalysts were synthesized on three supports (γ‐Al2O3, ZSM‐5, and SBA‐15). Comprehensive characterization through Brunauer–Emmett–Teller (BET) analysis, X‐ray diffraction (XRD), thermogravimetric analysis (TGA), transmission electron microscopy (TEM)/scanning transmission electron microscopy (STEM)‐energy‐dispersive X‐ray spectroscopy (EDS), and hydrogen temperature programmed reduction (H2‐TPR) was conducted to comprehend catalyst behaviour. Among the six catalysts tested, Cr/SBA‐15 was exhibited as the best performer, achieving propane and CO2 conversions of 36.2% and 14.1%, respectively, with a propylene selectivity of 33.4%. Over a 50‐h time on stream (TOS), it demonstrated gradual declines in conversions while retaining 75% of initial values. The incorporation of manganese as a promoter effectively mitigated coke formation, albeit with slight reductions in propane conversion and propylene selectivity.

An Active and Regenerable Nanometric High‐Entropy Catalyst for Efficient Propane Dehydrogenation

AbstractPropane dehydrogenation (PDH) is crucial for propylene production, but commercially employed Pt‐based catalysts face susceptibility to deactivation due to the Pt sintering during reaction and regeneration steps. Here, we report a SiO2 supported nanometric (MnCoCuZnPt) high‐entropy PDH catalyst with high activity and stability. The catalyst exhibited a super high propane conversion of 56.6 % with 94 % selectivity of propylene at 600 °C. The propylene productivity reached 68.5 molC3H6 ⋅ gPt−1 ⋅ h−1, nearly three times that of Pt/SiO2 (23.5 molC3H6 ⋅ gPt−1 ⋅ h−1) under a weight hourly space velocity of 60 h−1. In a high‐entropy nanoparticle, Pt atoms were atomically dispersed through coordination with other metals and exhibited a positive charge, thereby showcasing remarkable catalytic activity. The high‐entropy effect contributes to the catalyst a superior stability with a low deactivation constant of 0.0004 h−1 during 200 hours of reaction under the industrial gas composition at 550 °C. Such high‐entropy PDH catalyst is easy regenerated through simple air combustion of deposited coke. After the fourth consecutive regeneration cycle, satisfactory catalytic stability was observed, and the element distribution of spent catalysts almost returned to their initial state, with no detectable Pt sintering. This work provides new insights into designing active, stable, and regenerable novel PDH catalysts.

Support Screening to Shape Propane Dehydrogenation SnPt-Based Catalysts.

Propane dehydrogenation reaction (PDH) is an extremely attractive way to produce propylene; however, the catalysts often lead to byproduct formation and suffer from deactivation. This research focuses on the development of efficient Pt/Sn-based shaped catalysts by utilizing Mg-modified mesoporous silica, sepiolite (natural SiMgO x mesoporous clay), and sepiolite/bentonite/alumina as supports with the aim of achieving superior stability and selectivity for industrial propylene production by PDH. The catalysts were prepared by sequential impregnation of the supports with the corresponding solutions of tin chloride and platinum chloride, by obtaining a nominal loading of 0.7 wt % of Sn and 0.5 wt % of Pt. A range of analytical techniques were used to characterize the catalysts, including X-ray diffraction, nitrogen physisorption isotherms, Hg intrusion porosimetry, thermogravimetric analyses, transmission electron microscopy, Raman spectroscopy, and X-ray photoelectron spectroscopy. The basicity of the catalysts was assessed using carbon dioxide temperature-programmed desorption (CO2-TPD). The results confirm that the support material plays a critical role in catalyst performance; in particular, the presence of weak basic sites, due to magnesium addition, improved selectivity to propylene and reduced coke formation. Catalytic pellets of Sn-Pt supported on macroporous sepiolite or sepiolite and bentonite-modified mesoporous alumina performed comparably with propane conversion very close to thermodynamic equilibrium and selectivity to propylene above 95%. The latter support led to improved stability and was regenerated at milder temperatures, making it suitable for industrial applications.

Material Engineering Solutions toward Selective Redox Catalysts for Chemical-Looping-Based Olefin Production Schemes: A Review.

Chemical looping (CL) has emerged as a promising approach in the oxidative dehydrogenation (ODH) of light alkanes, offering an opportunity for significant reductions in emissions and energy consumption in the ethylene and propylene production industry. While high olefin yields are achievable via CL, the material requirements (e.g., electronic and geometric structures) that prevent the total conversion of alkanes to CO x are not clearly understood. This review aims to give a concise understanding of the nucleophilic oxygen species involved in the selective reaction pathways for olefin production as well as of the electrophilic oxygen species that promote an overoxidation to CO x products. It further introduces advanced characterization techniques such as X-ray photoelectron spectroscopy, Raman spectroscopy, electron paramagnetic resonance spectroscopy, and resonant inelastic X-ray scattering, which have been employed successfully in identifying such reactive oxygen species. To mitigate CO x formation and enhance olefin selectivity, material engineering solutions are discussed. Common techniques include doping of the bulk or surface and the deposition of functional coatings. In the context of energy consumption and CO2 intensity, techno-economic assessments of CL-ODH systems have predicted energy savings of up to 80% compared to established olefin production processes such as steam cracking or dehydrogenation. Finally, although their practical application has been limited to date, the potential advantages of the use of fluidized bed reactors in CL-ODH are presented.

Mechanistic analysis of hydrogen-rich Co-gasification of pine wood and polypropylene-based waste masks using Fe/Dol catalyst

Disposable masks, predominantly made of polypropylene melt-blown fabric, present a significant environmental challenge due to their large volume and resistance to natural degradation. This study explores the co-gasification of forestry waste, specifically pine wood, and waste masks to enhance biomass gasification efficiency while enabling the high-value utilization of waste materials. The Fe/Dol catalyst, prepared by loading transition metal Fe onto calcined dolomite using the impregnation method, was tested in a two-stage fixed-bed gasification system. Steam was employed as the gasifying agent. The study systematically examines the effects of steam flow rate, gasification reforming temperature, the mixing ratio of pine wood to masks, and Fe loading on the catalyst's performance in gas-phase and liquid-phase product formation.Characterization analyses revealed that Fe oxides facilitate the cleavage of aromatic rings in aromatic compounds, leading to the formation of two-carbon chain segments and promoting the production of ethylene and propylene from aliphatic hydrocarbons. Additionally, the catalyst enhanced tar cracking, generating free radicals and ring bonds. Experimental results indicate that at a steam flow rate of 3 mg/min, a gasification temperature of 850 °C, a pine wood to mask mixing ratio of 1:2, and an Fe loading of 8 %, the hydrogen (H2) volume fraction reached 52.48 %, with a gas yield of 1.67 m³/kg and a hydrogen production rate of 78.25 g/kg.

Proton-Coupled Electron Transfer on Cu2O/Ti3C2Tx MXene for Propane (C3H8) Synthesis from Electrochemical CO2 Reduction.

Electrochemical CO2 reduction reaction (CO2RR) to produce value-added multi-carbon chemicals has been an appealing approach to achieving environmentally friendly carbon neutrality in recent years. Despite extensive research focusing on the use of CO2 to produce high-value chemicals like high-energy-density hydrocarbons, there have been few reports on the production of propane (C3H8), which requires carbon chain elongation and protonation. A rationally designed 0D/2D hybrid Cu2O anchored-Ti3C2Tx MXene catalyst (Cu2O/MXene) is demonstrated with efficient CO2RR activity in an aqueous electrolyte to produce C3H8. As a result, a significantly high Faradaic efficiency (FE) of 3.3% is achieved for the synthesis of C3H8 via the CO2RR with Cu2O/MXene, which is ≈26 times higher than that of Cu/MXene prepared by the same hydrothermal process without NH4OH solution. Based on in-situ attenuated total reflection-Fourier transform infrared spectroscopy (ATR-FTIR) and density functional theory (DFT) calculations, it is proposed that the significant electrocatalytic conversion originated from the synergistic behavior of the Cu2O nanoparticles, which bound the *C2 intermediates, and the MXene that bound the *CO coupling to the C3 intermediate. The results disclose that the rationally designed MXene-based hybrid catalyst facilitates multi-carbon coupling as well as protonation, thereby manipulating the CO2RR pathway.

A design kinetic and hydrodynamic study of a coupled dual fluidized bed MTO reactor-regenerator system

The methanol-to-olefin (MTO) process, employing a dual-fluidized bed system, has introduced a new and reliable route for producing light olefins. This study intends to employ a comprehensive approach to simultaneously design and evaluate the reactor and regenerator performance. Namely, an inclusive design for a pilot-scale MTO system, encompassing the reactor, regenerator, interconnected catalyst transfer pipelines, and other critical operational aspects, is presented. The computational fluid dynamics (CFD) method using the Eulerian-Eulerian model was used to evaluate hydrodynamics, while the coupled reactor-regenerator kinetic model was developed by combining reaction kinetics with the two-phase model. The models were validated against experimental data and demonstrated a promising agreement. More importantly, an innovative procedure was devised to apply these modelling techniques to design this dual-fluidized bed system—the final design for the 10 kg catalyst inventory in the reactor at the pilot scale. The system achieves methanol conversion of 98.87 %, with ethylene and propylene product mass fractions of 45.51 % and 37.79 %, respectively.

γ-aminobutyric acid-assisted fabrication of plate-like ZSM-5 zeolite for efficient propylene production from methanol conversion

Plate-like ZSM-5 zeolites offering a short diffusion pathway along the b-axis are highly desirable catalyst for methanol to propylene (MTP) reaction. Herein, we successfully developed a simple synthetic strategy toward reducing the thickness along b-axis of ZSM-5 zeolite by combing a preliminary aging process and the addition of γ-aminobutyric acid. In particular, γ-aminobutyric acid adopted as a zeolite growth modifier was firstly proposed to prepare plate-like ZSM-5 zeolite with a short thickness of b-axis, and the minimum thickness can reach ∼50 nm. The shortened diffusion length in plate-like ZSM-5 zeolites could significantly improve the transport efficiency of molecules to and away from the active sites and finally leads to a better catalytic performance in the MTP reaction. Particularly, the plate-like ZSM-5 zeolite with an impressively shortened diffusion length (P-ZSM-5–0.3#0.3) displayed greatly improved catalytic performances (higher propylene selectivity and longer lifetime) than conventional ZSM-5 with a thicker dimension along the b-axis.

A low-temperature regenerable catalyst for stable and selective propylene production from ethylene using Ni and P-supported SSZ-13 zeolite

Due to the increasing demand for propylene, highly selective propylene production from ethylene using small pore zeolite has received significant attention. However, rapid catalyst deactivation due to coke deposition on the catalyst impedes effective propylene production in industry. Therefore, it is essential to develop a low-temperature regeneration ethylene-to-propylene (ETP) catalyst with stable catalytic activity. To achieve such a catalyst, various hydrocracking metal species and phosphorus-supported SSZ-13 were prepared and evaluated using a one-pass ETP and ETP-Regen test. The optimized catalyst NiO(1.0)-P(0.6)-SSZ-13 exhibited a constant, excellent propylene yield of over 70 wt% with 90 wt% of propylene selectivity over ETP reaction and consecutive ETP-Regen cycles. The unprecedented catalytic performance of NiO(1.0)-P(0.6)-SSZ-13 was ascribed to the synergistic effect of NiO and P components, where nickel is responsible for catalyst recovery through effective coke removal, while phosphorus plays an essential role in size-selective diffusion.

An Active and Regenerable Nanometric High-Entropy Catalyst for Efficient Propane Dehydrogenation.

Propane dehydrogenation (PDH) is crucial for propylene production, but commercially employed Pt-based catalysts face susceptibility to deactivation due to the Pt sintering during reaction and regeneration steps. Here, we report a SiO2 supported nanometric (MnCoCuZnPt) high-entropy PDH catalyst with high activity and stability. The catalyst exhibited a super high propane conversion of 56.6 % with 94 % selectivity of propylene at 600 °C. The propylene productivity reached 68.5 molC3H6 ⋅ gPt -1 ⋅ h-1, nearly three times that of Pt/SiO2 (23.5 molC3H6 ⋅ gPt -1 ⋅ h-1) under a weight hourly space velocity of 60 h-1. In a high-entropy nanoparticle, Pt atoms were atomically dispersed through coordination with other metals and exhibited a positive charge, thereby showcasing remarkable catalytic activity. The high-entropy effect contributes to the catalyst a superior stability with a low deactivation constant of 0.0004 h-1 during 200 hours of reaction under the industrial gas composition at 550 °C. Such high-entropy PDH catalyst is easy regenerated through simple air combustion of deposited coke. After the fourth consecutive regeneration cycle, satisfactory catalytic stability was observed, and the element distribution of spent catalysts almost returned to their initial state, with no detectable Pt sintering. This work provides new insights into designing active, stable, and regenerable novel PDH catalysts.

Ga2O3/La2O3-γAl2O3 catalysts for CO2-assisted propane oxidative dehydrogenation to propylene

Novel Ga2O3/La2O3-γAl2O3 was investigated for ODH of propane to propylene using CO2 as a mild oxidant in a batch scale fluidized CREC Riser Simulator. La2O3 in the catalysts provided a control of both the reducibility and acidity, as shown by H2-TPR and NH3-TPD, respectively. The propane conversion and products selectivity were strong function of La2O3 content in the Ga2O3/La2O3-γAl2O3 catalysts. With increasing La2O3 content in the catalyst, propane conversion dropped slightly but the propylene selectivity and yields increased. It was proposed that the presence of La2O3 reduced the non-selective sites and the acidity of the catalysts, that contributed towards deep oxidation of propane and propylene. The improved activity and selectivity with CO2 addition implied that the as-synthesized catalyst possesses CO2 activation capability required for ODH reactions. Among the investigated catalysts, Ga2O3/La2O3-γAl2O3(1:1) exhibited the highest propane conversion (92 %) and propylene yield (56 %) at 600 ℃ in the presence of CO2.

Chemical and engineering bases for green H2O2 production and related oxidation and ammoximation of olefins and analogues.

Plastics, fibers and rubber are three mainstream synthetic materials that are essential to our daily lives and contribute significantly to the quality of our lives. The production of the monomers of these synthetic polymers usually involves oxidation or ammoximation reactions of olefins and analogues. However, the utilization of C, O and N atoms in current industrial processes is <80%, which represents the most environmentally polluting processes for the production of basic chemicals. Through innovation and integration of catalytic materials, new reaction pathways, and reaction engineering, the Research Institute of Petroleum Processing, Sinopec Co., Ltd. (RIPP) and its collaborators have developed unique H2O2-centered oxidation/ammoximation technologies for olefins and analogues, which has resulted in a ¥500 billion emerging industry and driven trillions of ¥s' worth of downstream industries. The chemical and engineering bases of the production technologies mainly involve the integration of slurry-bed reactors and microsphere catalysts to enhance H2O2 production, H2O2 propylene/chloropropylene epoxidation for the production of propylene oxide/epichlorohydrin, and integration of H2O2 cyclohexanone ammoximation and membrane separation to innovate the caprolactam production process. This review briefly summarizes the whole process from the acquisition of scientific knowledge to the formation of an industrial production technology by RIPP. Moreover, the scientific frontiers of H2O2 production and related oxidation/ammoximation processes of olefins and analogues are reviewed, and new technological growth points are envisaged, with the aim of maintaining China's standing as a leader in the development of the science and technologies of H2O2 production and utilization.