Properties Of Yarns Research Articles

Development of dual-core spun yarn using different fiber as a core by hamel twisting (elasto twist) technique and its impact on the denim fabric performance

Textile industries constantly explore innovative methods to increase fabric and yarn properties meeting multiple consumer demands and yarns (dual core) especially those incorporating an elastic core have obtained concentration for their potential in producing fabrics with improved stretch and recovery properties. This study focuses on the manufacturing of yarns (double core) using Hamel Twisting (Elasto twist) techniques utilizing core materials wrapped with 'S' and 'Z' directions such as polytrimethylene terephthalate/polyethylene terephthalate (T400®), PBT (Polybutylene terephthalate), PES (Polyester) and elastane (Lycra®). The yarns are manufactured utilizing an adjusted spinning technique (ring) and the work focuses on core materials wrapped with 'S' and 'Z' direction to the dual-core spun yarns using the Hamel Twisting (Elasto twist) method and also includes the manufacturing of denim fabrics (3/1 ‘Z’ twill) utilizing the developed yarn as weft. The article presents a comprehensive analysis of yarn properties, including unevenness, strength, neps (+200), elongation, thick place (+50), hairiness, and thin place (−50), and subsequently evaluates the fabric properties, such as weight (dry and washed), elasticity %, tensile strength, growth %, tearing strength, stiffness, and shrinkage. The statistical analysis utilizes Two-way ANOVA to examine the significant variations in fabric and yarn characteristics among several core components and their wrapped directions. The findings present an understanding of the performance of yarns (double core) manufactured through the elasto twist method, offering precious insights for applications in multiple textile products, including denim fabrics.

Research on the bending and tensile mechanical properties of ceramic yarns

Research on the bending and tensile mechanical properties of ceramic yarns

Optimizing yarn properties through response surface methodology: Finding the ideal flax and cotton fiber proportion in blended yarns by using design‐expert software

AbstractThe textile industries are looking forward to sustainable textile products. The bio‐based products are very important for protecting the environment, reducing carbon emissions, eliminating chemical pollution, and preserving the resources. These products provide economic advantages and strengthen communities with customer expectations for environmentally friendly items. In addition, sustainable practices encourage innovation and contribute to a healthier and adaptable environment, making them an essential textile product. Here the natural flax fiber plays a vital role due to its eco‐friendly behavior. Cotton‐flax blended yarns are manufacturing for perfect use of natural fibers and getting the better quality yarn than single product yarn. Here in this work it was trying to find out the perfect blending ratio by using Design‐Expert software. Because different blended ratio contain different characteristics. So it was trying to find out a perfect blending solution from the thirteen different ratios by using Design‐Expert software. This software analyses the blended ratios through statistical analysis. This study focuses on the unevenness (U%), imperfection index (IPI), hairiness (H%), tenacity (cN/tex) and elongation at break of the blended yarn. During the analysis the actual and predicted values were checked and it shows good significance, the correlation and regression analysis highlight the results of the samples summary. The findings of the study have great impact on the quality of cotton‐flax blended yarn, which impact on the quality of textile products. This work not only helps to understand cotton‐flax blending using Design‐Expert software, but it also highlights the possibility of using the perfect blended ratio by giving a solution.Highlights To identify the perfect blended ratio of flax and cotton fiber for producing blended yarn. Design‐Expert software has been used to find out the perfect response through yarn properties surface methodology. Thirteen experimental runs were trailed to find the perfect result.

Theoretical Analysis of Thermophysical Properties of 3D Carbon/Epoxy Braided Composites with Varying Temperature.

A three-dimensional helix geometry unit cell is established to simulate the complex spatial configuration of 3D braided composites. Initially, different types of yarn factors, such as yarn path, cross-sectional shape, properties, and braid direction, are explained. Then, the multiphase finite element method is used to develop a new theoretical calculation procedure based on the unit cell for predicting the impacts of environmental temperature on the thermophysical properties of 3D four-direction carbon/epoxy braided composites. The changing rule and distribution characteristics of the thermophysical properties for 3D four-direction carbon/epoxy braided composites are obtained at temperatures ranging from room temperature to 200 °C. The influences of environmental temperature on the coefficients of thermal expansion (CTE) and the coefficients of thermal conduction (CTC) are evaluated, by which some important conclusions are drawn. A comparison is conducted between theoretical and experimental results, revealing that variations in temperature exert a notable influence on the thermophysical characteristics of 3D four-directional carbon/epoxy braided composites. The theoretical calculation procedure is an effective tool for the mechanical property analysis of composite materials with complex geometries.

Comparative analysis on friction fields derived from different bottom pins in the drafting system of ring spinning and their effects on yarn properties

In the drafting process, the strength and distribution of the friction field determines the fiber movement state, affecting the yarn formation process and yarn properties directly. The bottom pin, as an important part in the drafting zone, forms an elastic friction field with the top pin through the apron, which has an important influence on yarn properties. This work is aiming to compare the different friction fields generated by two bottom pins and its mechanical effect on fibers, revealing the influence of the friction field on the quality of yarns with different counts. Theoretical and experimental results show that a larger and stronger friction field was formed by the smaller surface curvature and flatter transition level of bottom pins, imposing a positive effect on the yarn evenness and strength. The difference in evenness between yarns spun with the two types of pins vary from 4.3% to 9.8%, while the yarn spun with a flatter bottom pin has higher strength (maximum difference to 17.1%). This study on the influence of the friction field on yarn properties can clarify the adaptability of different bottom pins for the production of different yarn counts, showing great significance on the actual control of yarn properties and property improvement.

Neural Network Based Determination of the Degree of Fiber Mixing in Hybrid Yarns and Composites

A deep understanding on the intermixing of components in hybrid yarn or composite structures is decisive in order to develop hybrid structures with desired properties. This paper presents the development of a versatile procedure for the determination of the degree of fiber mixing in yarns and composites based on microscopy images auto-segmented by a neural network. The procedure is based on the quantification of blend irregularity values and blend homogeneity. For this purpose, functions of spatial point patterns analysis have been used to investigate the blend uniformity of yarn and composite cross sectional areas. The results show that the trained neural network model for segmentation of images has an accuracy of 92 %, indicating that the method is capable of accurately assessing the location of fibers in hybrid struc-tures. The results of the spatial point patterns analysis reveals a correlation between the blend value and the properties of yarns and composites. The proposed method provides a fast and reliable way to evaluate the hybrid structures, which could be used as a tool for quality control and process optimization.

<i>In Situ</i> Measurement of Twist Propagation and Yarn Tension with Superconducting Magnetic Bearing Twisting Element for Ring Spinning Process

The twisting of yarn in one of the most widely used conventional ring spinning processes is based on the ring/traveler system. The existing limitation of productivity in the ring spinning process lies on the prevailing force relation between ring, traveler and yarn as well as the frictional heat between traveler and ring, principally in the ring traveler system. Recently, a frictional free twisting element based on a superconducting magnetic bearing (SMB) was developed to increase the productivity of ring spinning drastically, which was patented by ITM and Leibniz IFW Dresden. This SMB consists of a circular superconductor and a permanent magnet (PM) ring. In the superconducting state, the PM ring levitates and can freely rotate even up to an angular speed of 50.000 rpm. It is connected with the spindle via the yarn through a guide attached to the PM ring to impart yarn twist. Through the rotation of the PM ring, the twist propagates to the nip point of the delivery rollers. The twist propagation rate depends on different parameters, e.g., spindle speed, balloon geometry, and friction between yarn and yarn guides. A change in the level of twist affects the process, yarn tension, yarn breakage rate, and yarn properties. Hence, it is important to investigate the twist distribution to derive effective measures for improving the twist propagation especially at higher angular spindle speeds and thus eliminate weak points to increase process stability and yarn quality. The aim of these measurements is to analyze the twist distribution along the yarn path to understand the causes of yarn breakages. In this study, the yarn path was traced at different regions by in-situ measuring the helix angle of twisted yarn using a high-speed camera. From the recorded images, the number of twists per unit length was determined using the image processing software ‘Image J’. Thus, the measurement method allows a new insight into the problem of yarn breakages originating from twist propagation in order to take optimized measures at higher angular spindle speeds.

Environmentally Friendly Protective Coating for Electrically Conductive Yarns Using in Smart Textiles

Current research focuses on advancements and breakthroughs in the realm of smart textiles, with applications spanning various industries such as medicine and education. For producing flexible smart textiles, electrically conductive yarns (EC) are needed to transmit signals or as part of sensor systems. Mostly, these EC consist of a polymer core with an outer metallized layer. Using EC in contact with skin requires high reliability and safety, and thus, the EC must maintain their functional properties on a long-term scale under a range of different stresses. The electrical properties of EC deteriorate under mechanical stress applied during production or in-use through damage to the yarn’s surface. At present, there are only partially feasible solutions to protect the metal-layer of the yarn surface. Hence, this paper presents a newly developed non-toxic coating (NTC) to protect the EC surface. The NTC consists of an aqueous emulsion with polypropylene wax and oxidized wax. To determine the long-term stability of the coating, the produced yarns undergo comprehensive evaluation using a range of analytical techniques. The aim is to identify the optimal coating by exploring different equipment and parameters. Additionally, it is various test methods to gauge the durability of the newly developed NTC used and ensure its reliability over time. To characterize the yarn properties before and after the coating, light microscopy (LM), washing processes, mechanical resistance tests and resistivity measurement are conducted.

New Approaches to 3D Non-Crimp Fabric Manufacturing

Textile reinforcements have outstanding load-bearing capabilities due to the excellent tensile properties of high performance multifilament yarns (e.g. carbon fibers). However, in order to take full advantage of their high potential, it is necessary to ensure that the filaments run in a straight line. In order to guarantee this straight filament course, the highly efficient multiaxial warp knitting process is used for the production of 2D non-crimp fabrics (NCF) as textile preforms. In various industrial applications, most structures have complex 3D geometries. Therefore, the 2D textile needs to be shaped for reinforcement, which often results in a rearrangement of the filament orientation. Consequently, the 3D shaping process has to be taken into account during the textile production or in the shaping process itself in order to guarantee the highest mechanical properties. Using the example of lattice girders for concrete reinforcement, a new approach for the fabrication of 3D textile lattice girders in a continous shaping process is presented. The results of the production tests of the developed technology approach show no apparent filament damage and exact roving orientation with no inadvertent deflection, compression or bulging, indicating a precise and gentle shaping process. The developed technology contributes to the future reduction of the production costs of 3D textile reinforcements.

Tensile Properties of Different Yarn Structures Based on Recycled Carbon Fibre for Sustainable Thermoset Composites

The development of different hybrid yarn structures from recycled carbon fibre (rCF) (rCF content approx. 50% by weight) and thermoplastic fibres for thermoplastic composites has been reported earlier. However, manufacturing of yarns with high rCF content (>90%) required for thermoset composites is still not realizable due to high shortening (≥ 70%) in fibre length of rCF, which occurs during different processing steps of spinning. The reason lies in low shear strength, smooth fibre surface, small diameter and high brittleness of rCF. In addition to this, lack of crimp in rCF leads to drafting error during drawing and spinning process. Therefore, there is a high demand on rCF yarns for thermoset composites, as around 70% of composites are produced based on thermoset matrix. In this paper, yarns consisting of staple rCF with high rCF content (>90 weight%) are developed on DREF-friction spinning and wrap spinning technologies. For the production of yarns, slivers with different rCF content are produced using carding and drawing machine. The effect of different spinning parameters suction air pressure for DREF friction spun yarns and yarn twist for wrap spun yarns is investigated and their effect on tensile properties of yarn is analysed. The results show that the tensile properties of yarns can be adjusted to a wide range varying the yarn structure and spinning parameters.

Pure chitosan multifilament yarns made using a semi‐industrial pilot scale wet‐spinning process with ionic liquids

AbstractThe ionic liquid 1‐ethyl‐3‐methyl‐imidazolium acetate (EMIMOAc) is used to develop a wet‐spinning process for the manufacturing of chitosan multifilament yarns on a semi‐industrial pilot scale. Commercial chitosans of different qualities, properties, and deacetylation degree ≤85% are used to prepare of spinning dopes with solids content of 6.0–8.5 wt.% using EMIMOAc as a solvent. The viscometric properties are characterized by rheological tests. The manufacturing of the pure chitosan multifilament yarns of different fineness and filament count from the prepared spinning dopes is performed on a pilot wet‐spinning plant. The obtained yarn properties are evaluated by optical (scanning electron microscope, light microscope), structural (infrared spectroscopy, X‐ray diffraction), and textile‐physical characterization. Chitosan multifilament yarns with high performance, tenacities of ~20–26 cN tex−1 and textile processability in weaving, knitting and braiding processes are manufactured in this work.

Transforming melange fabric waste into mélange yarn employing compact, Siro, and compact-Siro spinning: A cleaner and sustainable strategy

The concept of sustainable and eco-friendly production of textiles has gained significant traction in recent years. Utilizing sustainable raw materials, processes, and recycling methods are fundamental strategies in the development of cleaner and more eco-conscious textile manufacturing. The current work reports a sustainable approach to manufacturing melange yarn from recycled fibers shredded from pre-consumer cotton/viscose mélange fabric waste. The recycled fibers obtained by the shredding method are short and lumpy, necessitating the blending with virgin fibers which serve as carriers throughout the spinning process. In the traditional ring spinning system, the poor inter-fiber cohesion, especially shorter recycled fibers, inhibits achieving the optimum yarn quality. With a view to their better control during spinning, advanced spinning systems such as Siro, compact and compact-Siro spinning were adopted. Experimental results revealed that all these spinning systems led to superior yarn qualities. Among them, yarn produced with compact-Siro spinning demonstrated the most significant improvements in yarn structure (reduced hairiness, unevenness & imperfections) and properties (increased strength & elongation). Through adept engineering and precise process control, 30-Ne (19.68 Tex) melange yarns containing up to 60% recycled mélange fiber were successfully produced. These melange yarns proved to be suitable for manufacturing knit fabrics with aesthetics similar to commercial mélange fabrics. The innovation of producing melange yarn, incorporating 60% recycled fibers, introduces a revolutionary concept aimed at supporting the Sustainable Development Goal (SDG) 12. This initiative aims to reduce the reliance on production of viscose, and cultivating and processing cotton, thereby making significant contributions to environmental conservation in various dimensions. Moreover, embracing this approach offers the potential for cost savings in the production of melange clothing.

Influence of blend ratio of cotton and Arecanut fibers on yarn properties

PurposeThe purpose of the study is to optimize the blending ratio of Arecanut and cotton fibers to create yarn with the best quality for various applications, particularly home furnishings. The study aims to determine the effect of different blend ratios on the physical and mechanical properties of the yarn.Design/methodology/approachThe study involves blending Arecanut and cotton fibers in various ratios (90:10, 75:25, 50:50, 25:75 and 10:90) at two different yarn counts (10/1 and 5/1). Various physical and mechanical properties of the blended yarn are analyzed, including unevenness, coefficient of mass variation (cvm%), imperfection, hairiness, breaking strength, elongation, tenacity and breaking work.FindingsThe research findings suggest that the blend ratio of 10:90 (10% cotton and 90% Arecanut fiber) produced the best results in terms of physical and mechanical properties for both yarn counts. This blend ratio resulted in reduced unevenness, cvm% and imperfection, while also exhibiting good mechanical properties such as breaking strength, elongation, tenacity and breaking work. The blend with a higher concentration of cotton generally showed better properties due to the coarseness of Arecanut fiber. As the goal of the study was to determine the best blend ratio that included the most Arecanut fiber based on its physical and mechanical properties, which is suitable for home furnishing applications, 75:25 Areca cotton blend ratio of yarn count 5/1 proved to be the best.Research limitations/implicationsThe study acknowledges that Arecanut fiber must be blended with other commercially used fibers like cotton due to its coarseness. While the study provides insights into optimizing blend ratios for home furnishings and packaging, further research may be needed to make the material suitable for clothing applications.Practical implicationsThe research has practical implications for industries interested in utilizing Arecanut and cotton blends for various applications, such as home furnishings and packaging materials. It suggests that specific blend ratios can result in yarn with desirable properties for these purposes.Social implicationsThe study mentions that the increased use of Arecanut fibers can benefit the growers of Arecanut, potentially providing economic opportunities for communities engaged in Arecanut farming.Originality/valueThe research explores the utilization of Arecanut fibers, an underutilized resource, in combination with cotton to create sustainable yarn. It assesses various blend ratios and their impact on yarn properties, contributing to the understanding of eco-friendly textile materials.

Investigating the Ideal Combination of Virgin Cotton Fibre Length with Recycled Fibre for Better Yarn Quality

This study examines the effects of blending virgin cotton fibres of selected lengths with a fixed percentage of recycled fibres on yarn quality. By choosing three different lengths of virgin cotton fibres and incorporating 20% recycled fibre, we investigate the resultant yarn properties through detailed statistical analysis. Our research identifies significant enhancements in yarn quality with increased virgin fibre length, offering new insights into effective fibre blending strategies. This investigation supports the textile industry in refining fibre blend ratios for improved yarn qualities while advocating for sustainable practices through the utilization of recycled fibres. It sets the stage for future exploration aimed at optimizing the balance between virgin and recycled fibres to achieve superior yarn characteristics.

Numerical simulation and experimental investigation of lattice-apron compact spinning with an air guide

The four-roller compact spinning system is widely used today and is considered an improvement over traditional ring spinning because of its excellent yarn properties. Reducing energy consumption in compact spinning has always been a key issue for the textile industry. This paper proposed a method for installing an air guide on compact spinning to reduce energy consumption. Four types of air guides were designed with different side shapes (Type-N, Type-L, Type-R, and Type-LR), and the airflow characteristics in the converging zone were analyzed using numerical simulation. In addition, high-speed photography technology and image-processing technology were used to study the dynamic state of the fiber bundle in the flow field of the converging zone. The effectiveness of the preferred solution of the air guide was also verified by spinning experiments. The results revealed that the best air guide was Type-LR, achieving a 3.7% reduction in yarn hairiness even after a decrease in negative pressure by 800 Pa and a 58.4% reduction in power of the fan motor, surpassing the yarn quality observed without any air guide.

Highly stretchable, durable, and reversibly thermochromic wrapped yarns induced by Joule heating: With an emphasis on parametric study of elastane drafts

Abstract Highly stretchable thermochromic wrapped yarns, which employ elastane filament (EF) as core, stainless steel wire, and thermochromic polyester filament as the first and second winding, was prepared, and the effect of elastane draft upon yarn properties was investigated. It was found that the elastane draft played an essential role in determining the final yarn behavior, and the optimized elastane draft parameter was 2.5 using Technique for Order Preference by Similarity to Ideal Solution. It is a distinctive configuration of yarn’s constituents and the EF draft that are responsible for the exceptional stretchability of yarns, and it showed mechanical robustness following cyclic stretch. Importantly, the yarn exhibited rapid, durable, and reversible color conversion when subjected to cyclic voltage, cyclic abrasion, and alkali. Finally, a flower-shaped pattern was fabricated by embroidering yarn onto an elastic substrate as a proof-of-concept, and no obvious variation of color fidelity was observed during the stretch.

Wet Twisting in Spinning for Rapid and Cost‐Effective Fabrication of Superior Carbon Nanotube Yarns

AbstractCarbon nanotubes (CNTs) are promising blocks for building advanced yarns with unique structural and functional attributes. However, the complexity of fabrication and high cost has hindered the widespread adoption of CNT yarns. In this study, a rapid and continuous twisting wet spun yarn strategy to produce highly densified CNT yarns is presented. The method involves effectively dispersing CNTs in the surfactant dispersion, swiftly removing the surfactant in the coagulation bath and twisting treatment to effectively improve the density of yarn and the orientation of CNT. Detailed characterizations on the influence of each spinning conditions reveal that twisting treatment significantly enhances the packing density of yarns, improves the orientation of CNTs, and mitigates the impact of impurities on conductivity. The resulting CNT yarns exhibit a remarkable tensile strength of 600 MPa, a Young's modulus of ≈40 GPa, and a high conductivity of 8990 S cm−1. When utilized as a yarn heater, the CNT yarn demonstrates an ultra‐fast electrothermal response of over 1000 °C s−1 at a low operating voltage of 5 V. Impressively, the mechanical properties of CNT yarns show good stability during heating. This study provides a perspective of structural engineering for the large‐scale preparation of high‐performance CNT yarns.

The development of a stitch-based strain sensor for woven lashing straps

In this paper the development of a stitch-based strain sensor for lashing straps is discussed. A variety of Three different commercial woven narrow fabric straps were embroidered with conductive yarns in two designed patterns to enable belt tension measurement and monitoring. The applications were tested in a cyclic elongation test and a creep elongation procedure to investigate the strain sensitivity and the influences of the narrow fabric’s properties, the stitch design, and the conductive yarn properties. It was found that the developed applications provided a good strain sensing ability but lack in cyclic recovery abilities.

Effect of knitting structure and dyeing process on drying time, air and vapor permeability

Comfort is the prime need in clothing. It is affected by the properties of fibers, yarns, and fabrics. A good understanding of these factors is essential in the design and conception of functional clothes. Fabric design serves as a manufacturing tool to meet several end-use requirements. The construction specifications and design of knitted fabrics greatly influence the comfort level of the end-use garment. This study aims to investigate the effect of the knitting stitch type and the dyeing process on the clothing comfort of knitted fabrics. For this purpose, five structures were prepared by combining plain, float and tuck stitches: plain jersey, cross miss 1 × 1, single cross tuck, weft lock knit and Lacoste. Then, yellow, and black dyeing were applied. The investigated wear comfort properties were the drying time, the air permeability and the relative water vapor permeability. Tests were conducted on the finished and on domestically washed fabrics. The data obtained were statistically evaluated with Pearson correlation, paired t-test, analysis of variance analysis and the Tukey test. The results showed that tucked fabrics have the longest drying time combined with the lowest air and water vapor permeability. Black variants showed better drying behavior and higher water vapor permeability. Analysis of variance results showed that the structure has a significant effect on clothing comfort. However, the dyeing process exerts a significant influence only on the drying time and the relative water vapor permeability. The paired t-test results indicate that the domestic washing cycles significantly change the drying time and the air permeability of knitted fabrics.

The Influence of Titanium Dioxide (TiO2) Particle Size and Crystalline Form on the Microstructure and UV Protection Factor of Polyester Substrates.

The inclusion of particles in a polymeric substrate to achieve certain properties is a well-known practice. In the case of textile substrates, this practice may deeply affect the structure of the produced yarns, as even a filament with no textile applications can be obtained. In this manuscript, titanium dioxide (TiO2) particles were incorporated into polyester (PET) chips and the influence of these fillers on the properties of yarn and fabric, and the ultraviolet protection factor (UPF) was assessed. For this purpose, rutile and anatase crystalline forms of TiO2, as well as the size of the particles, were evaluated. Moreover, parameters such as mechanical properties, orientation of the macromolecules and thermal behavior were analyzed to ensure that the textile grade is maintained throughout the production process. The results showed that the inclusion of micro- and nanoparticles of TiO2 decreases the molecular weight and tenacity of PET. Also, although orientation and crystallinity varied during the textile process, the resulting heatset fabrics did not present important differences in those parameters. Finally, the attainment of textile-grade PET-TiO2 fabrics with UPF indexes of 50+ with both rutile and anatase and micro- and nano-sized TiO2 forms was demonstrated.