Properties Of Particleboard Research Articles

Some physical and mechanical properties of particle boards produced with hazelnut husk and astragalus (Astragalus membranaceus) plant

In this study, under laboratory conditions, hazelnut husk and astragalus plant were mixed separately into black pine wood chips, and multi-purpose boards were produced from the obtained chips with urea formaldehyde glue. After the hazelnut husk and astragalus plant were dried and ground, they were added to the chip and glue mixture in certain proportions. Hazelnut husk mixture ratios were applied as 100 %; 0 %, 75 %; 25 %, 50 %; 50 %, 25 %; 75 %, 0 %; 100 % to black pine wood chip in the particle board mixture. These ratios were made in the same way for the astragalus plant. From these mixtures, chipboard blanks of 16 mm thickness and densities between 0,68 g/cm3 and 0,72 g/cm3 were produced. Density, moisture content, thickness increase, water intake, bending strength, modulus of elasticity in bending and tensile strength perpendicular to the surface were tested in physical and mechanical experiments. According to the results obtained, as the participation rate of hazelnut shells and astragalus increased, the durability properties of the panels decreased. At the same time, it shows that the technological properties of the panels produced by adding up to 25 % astragalus plant and hazelnut shells to the mixture comply with the standards.

The effect of urea-formaldehyde adhesive modification with diisocyanate-functionalized nanocellulose on the properties of particleboard

In this paper, a nanocrystalline cellulose (NCC) functionalized with 4,4′-diphenylmethane diisocyanate (MDI) was used as a modifier for urea-formaldehyde (UF) adhesive in particleboard production. The applied method of NCC functionalization with diisocyanate has not been previously studied in research on wood-based materials. Chemical structure of MDI-NCC evaluated with Fourier transform infrared spectroscopy (FTIR) demonstrated some significant changes indicating that the functionalization was effective. No change in crystallinity caused by the modification was noted based on the lateral order index and total crystallinity index. Hydrophilicity of NCC was reduced due to the functionalization with MDI. Based on the differential scanning calorimetry (DSC) results, it was found that the reactivity of the resin was improved by the addition of NCC, and moreover, the effect was even more noticeable when the MDI-NCC was introduced. Properties of manufactured particleboards such as density, water absorption and formaldehyde content were not affected by the resin reinforcement. In turn, the modification of NCC with MDI allowed to increase the strength and reduce swelling of the particleboards more significantly than in the case of a neat NCC. It indicates that application of diisocyanate-functionalized NCC has great potential for the use as the UF resin modifier in particleboard production.

Material properties of particleboards produced from Ciol®-treated wood shavings

ABSTRACT This study investigated the potential of wood particles from Ciol®-treated wood in particleboard production. Ciol® is a renewable formulation from water, citric acid, and sorbitol, which has been commercially developed as a promising alternative for wood modification. Radiata pine wood was impregnated with 60% and 85% concentrations of the Ciol® solution for 150 mins. The impregnated boards were cured and subsequently planned. Particleboards were thereafter produced from the wood shavings using urea formaldehyde (UF) and melamine urea formaldehyde resin (MUF). The boards were produced with or without the use of ammonium nitrate as a hardener. The wood particles and produced boards were characterized via analytical techniques and standard test methods. The effect of Ciol® treatment and its concentration on the properties of the shavings and the particleboards was investigated as well as the effect of the resin type on the panel properties. The use of MUF without the hardener gave the best bending strength of 13 N/mm² and modulus of elasticity of 3187 N/mm². However, there was no significant difference in the results obtained when the hardener was added to MUF resins. Recycling Ciol®-treated wood shavings in particleboard production proved to be a promising approach with MUF resins.

Optimizing paper sludge content and particle size to enhance particleboard properties

The pulp and paper industry generates vast quantities of paper sludge, posing significant environmental challenges due to its disposal in landfills or incineration. This study explores the potential of valorizing paper sludge by incorporating it into particleboard production. It aims to optimize sludge content and particle size to enhance board properties—a novel approach to waste management in the wood composites industry. Through systematic variation of sludge content (0–25%) and particle size (< 0.5 to > 2 mm), we assessed the mechanical and physical properties such as internal bond strength (IB), modulus of rupture (MOR), modulus of elasticity (MOE), water absorption (WA), and thickness swelling (TS). The findings indicate that incorporating paper sludge at moderate levels (5–15%) with optimized particle sizes (< 1 mm) significantly improves the mechanical properties of the particleboard, including increased IB, MOR, and MOE while reducing WA and TS. Principal Component Analysis (PCA) further supported these results, revealing that higher-density boards with enhanced mechanical properties absorb less water, highlighting the interrelationship between structural integrity and moisture resistance. The PCA also identified thickness swelling as an independent factor, suggesting that while mechanical properties can be optimized, additional strategies are needed to control swelling. In conclusion, this study demonstrates that up to 15% paper sludge can be effectively used in particleboard production without compromising quality, provided particle size is carefully controlled. This approach not only offers a sustainable solution for managing paper sludge but also contributes to the development of eco-friendly composite materials, aligning with circular economy principles.

Feasibility and properties of flat-pressed three-layer bamboo-rubberwood particleboards for resource-efficient production

This study aimed to develop new composites and evaluate the physico-mechanical properties and formaldehyde content of flat-pressed three-layer particleboard (FPTP) made of bamboo (as a face material) and rubberwood (as a core material) residue bonded with urea-formaldehyde adhesive. Different ratios of core and face material were adopted to investigate the effects of these ratios on the properties of the particleboards. The results indicate that increasing the proportion of rubberwood particles enhanced mechanical properties. All particleboards complied with the maximum permissible thickness swelling percentage (12%) specified in IS 3087 (2005) for Grade 2 category boards. While the moduli of rupture and elasticity values increased with higher rubberwood content, the particleboards did not satisfy the IS 3087 (2005) standard overall. However, the internal bonding strength of T4 (0.5 N/mm2) met the minimum requirement. Nail and screw withdrawal resistance of the particleboards indicated significantly higher resistance with increased rubberwood proportion. Only T4 particleboards met the minimum requirement stipulated by IS 3087 (2005) regarding screw withdrawal resistance for both Grade 1 and Grade 2 category boards. All boards met the criteria for the E2 classification (formaldehyde content ≤ 30 mg/100 g for oven-dried boards).

Allylation of cellulose microfibers for hydrosilylation with various hydrosilanes and hydrosiloxanes, and their application in corn-starch-mimosa tannin (CSMT) adhesive to improve particleboard properties

Recently, Cellulose microfibers (CMF) have garnered significant attention due to their renewability, biodegradability, and unique properties such as high aspect ratio, low density, high strength, stiffness, and distinctive optical properties. These characteristics have been highlighted in publications worldwide. However, the structure of CMF is difficult to access with solvents, limiting its dissolution in common organic solvents. The synthesis of CMF–siloxane or CMF–silane hybrid materials from cellulose generally involves several reactions steps, and therefore catalysts. The allylation of CMF is catalyzed by the phase-transfer catalyst tetrabutylammonium bromide (TBAB), which enables the combination of CMF with allyl. This is followed by a hydrosilylation reaction catalyzed by Karstedt's catalyst, based on platinum (0), to combine the hydrophilic allylated CMF with hydride-terminated hydrophobic hydrosilane or hydrosiloxane. Environmentally friendly particleboards were developed using bio-based adhesives composed of corn-starch and Mimosa tannin (CSMT) mixtures. These mixtures included 4, 6, 8, and 10 wt% of CMF, allylated CMF and silylated CMF. The mechanical and physical properties of particleboards, such as modulus of elasticity (MOE), modulus of rupture (MOR), internal bond strength (IB), surface soundness (SS), water absorption (WA) and thickness swelling (TS) were determined.

Selected Physical and Mechanical Properties of Particleboards Manufactured from Plantation Willow and Poplar Wood.

This research focuses on producing particleboards from the biomass of plantation willow (Salix viminalis L.) and poplar (Populus spp.), aiming to explore their feasibility as sustainable materials for various applications. Fast-growing willow and poplar are known for their rapid growth and suitability for energy production. They present an intriguing alternative as raw materials with added value for particleboard manufacturing. This study investigates the selected mechanical and physical properties of the produced particleboards, considering parameters such as density profile, bending strength, modulus of elasticity, internal bond, water absorption, thickness swelling, and screw withdrawal resistance. The research results were also compared between different mass shares of willow and poplar particles in the particleboards. The results show that the panels produced entirely from the tested alternative raw materials had a modulus of rupture of 21.7 N mm-2 compared to 14.6 N mm-2 for the reference panels, with an internal bond of about 2.02 N mm-2 compared to 0.65 N mm-2 for the reference panels. The thickness swelling after 24 h of soaking was about 24.2% compared to 42.2% for reference panels. The findings underscore the promising potential of willow and poplar-based particleboards as eco-friendly alternatives in the construction and furniture industries, contributing to resource efficiency and carbon emission reduction efforts.

The effect of wood particles polyesterification with sorbitol and citric acid on the properties of particleboard produced with the use of PF/pMDI adhesive

AbstractThis study investigated the effect of pine particle polyesterification with the mixture of sorbitol and citric acid (SCA) on the properties of particleboard bonded with the PF/pMDI hybrid resin. The use of SCA with a concentration of 35% contributed to improvement in the internal bond of the particleboards, their water resistance and dimensional stability. However, lowering the concentration to 25% resulted in a deterioration of the properties of produced materials. The effect of different loadings of pMDI in the PF/pMDI resin (0%, 5%, 15%, 25%) was also investigated and the outcomes showed a positive effect of the share of 15% and 25%. Furthermore, boards made of treated particles were characterized by slightly better flammable properties (lower mass loss, flashing point temperature and delayed ignition), and the visibility of the effect increased with the increase in the concentration of the impregnate. The results also indicate that the introduction of pMDI may also influence the ignition of the board.

Novel kraft-lignin-based adhesives for the production of particleboards

Lignin is produced worldwide in pulp mills and is currently mainly used for energy recovery. Because of its chemical properties, one possible utilisation is the production of lignin-based materials. Currently, developed lignin-based adhesives are based mainly on lignosulfonate instead of kraft lignin since lignosulfonate is more reactive than kraft lignin. However, worldwide substantially more kraft lignin is produced. The presented research deals with the development of resin chemically modified with kraft lignin up to 40% (w/w) content of kraft lignin. The synthesis of adhesives is described, and developed adhesives are characterised. Namely, viscosity, mechanical properties of resins and results of differential scanning calorimetry are presented. Furthermore, the developed kraft-lignin-based adhesives were used for the production of particleboards. Pre-pressing in a cold press followed by hot pressing in a laboratory press was used for the production of particleboards. The physical (thickness swelling, moisture uptake, vertical density profile), as well as mechanical (internal bonding, modulus of rupture, modulus of elasticity in three-point bending) properties of particleboards, were evaluated. The results clearly show that kraft lignin can be used for the production of lignin-based adhesives for the production of particleboards.

Activated Carbon from Coconut Shells as a Modifier of Urea–Formaldehyde Resin in Particleboard Production

Various methods for the effective modification of urea–formaldehyde (UF) adhesives, aimed at enhancing the performance of wood-based materials, have been continually explored worldwide. The aim of this work was to investigate and evaluate the effect of introducing small amounts (0.25–1.5%) of activated carbon from coconut shells (ACCS) in UF adhesive on the properties of particleboard. The performed investigations of the adhesive mixture’s properties showed an increase in both viscosity and reactivity. Moreover, the use of loadings of 0.75% and 1% had a positive effect on mechanical properties such as bending strength, modulus of elasticity, and internal bond. In these variants, a delay in the degradation of the adhesive bonds by water was also observed, as indicated by the lower thickness swelling values measured after 2 h. However, under long-term exposure to water, the modification had no considerable effect on the dimensional stability of the boards. Markedly, the addition of 1 and 1.5% of ACCS resulted in a reduction in formaldehyde content, which can be attributed to the excellent adsorption capacity of activated carbon. Overall, a loading of 1% was found to be optimal, resulting in improved strength, enhanced water resistance, and reduced formaldehyde content.

Rhizophora-based particleboard bonded with soy flour and lignin as potential phantom

Rhizophora-based particleboard was evaluated for its suitability as phantom material, especially in medical physics applications. The elemental composition, effective atomic number, micrographic structures, computed tomography (CT), and attenuation properties of Rhizophora-based particleboards were examined. These investigations considered three different particle sizes and three distinct adhesive mixtures. Rhizophora sample at particle sizes of 0 to 103 µm, with 4.5% soy flour and 1.5% lignin (C6) presented with a homogenous compound with better uniformity compared with other samples, and Rhizophora sample at particle sizes of 104 to 210 µm, with 9% soy flour and 3% lignin (B12) demonstrated an effective atomic number of 8.15, which is similar to water. C6 also presented with a density distribution profile with close proximity to water. The measured attenuation coefficients of samples were aligned closely with those of water, as determined by XCOM. The results suggest that the formulation of soy flour and lignin as adhesives for Rhizophora-based particleboard is suitable for the fabricating of phantom material for medical physics applications, especially mainly due to its natural origin.

Properties of Particle Boards Laminated with Different Grammage Decor Papers

Properties of Particle Boards Laminated with Different Grammage Decor Papers

Analysis of the density profile and bending properties of commercial particleboard

Analysis of the density profile and bending properties of commercial particleboard

Properties of particleboards made from mixture of oversized fibers from MDF waste process and wood particles of Norway spruce (Picea abies)

ABSTRACT The present study aims to evaluate the properties of particleboards made with a mixture of oversized fibers taken from the MDF waste production process and commercial wood particles. Four types of oversized fibers were used: on the one hand, dried and non-dried, and on the other hand, mechanically divided and undivided. Single-layer particleboards were manufactured by mixing 90% of wood particles with 10% of oversized fibers. A positive influence of the use of oversized fibers on the bending strength (MOR) and internal bond (IB) strength of the particleboards was found, with no apparent effect on the modulus of elasticity (MOE). In particular, the replacement of wood particles with oversized fibers increased the MOR and IB values by 24–36% and 36–52%, respectively, compared to the control boards made of 100% wood particles. Scanning electron microscopy and reflected light microscopy revealed that this is due to the optimal filling of the empty zones between the large-size particles of the boards by small-size fibers. Particleboards made with a combination of oversized fibers and wood particles met the moisture content, density, IB and MOE requirements specified in the EN 312 standard for P2-type boards for interior fitments for use in dry conditions.

Evaluation of the mechanical and physical properties of particleboards manufactured from rice husk

The effect of rice husk ratios on some physical and mechanical properties of particleboard was investigated. To meet this objective, particleboards with different proportions of wood, rice husk, urea-formaldehyde glue, and other chemicals were produced. The density, moisture content, water absorption, thickness swelling, modulus of rupture (MOR), modulus of elasticity (MOE), internal bond strength, and screw withdrawal resistance of the particleboards were determined. Experimental results indicated that using rice husk in particleboard production improved the dimensional properties of the particleboards. Also, it was found that mechanical properties decreased as the amount of rice husk increased in particleboard production. This is thought to be due to the fact that silica, which is one of the main components of rice husk, weakens the bonding between lignocellulosic raw materials and glue used in particleboard production.

Study on the characteristics of glass fiber‐reinforced polymers from recycled wind turbine blades as reinforcement in particleboard

AbstractGlass fiber‐reinforced polymer (GFRP), extensively employed in diverse industries, generates considerable waste, especially from decommissioned wind turbine blades. Our research group has developed a new method of mechanical recovery for GFRP from wind turbine blades. In this study, waste GFRP was processed into a mixed particle size of 0.9–6 mm using a crusher and a screening machine, and then added as reinforcement materials to particleboards. The effects of different levels of four factors (GFRP addition, hot pressing temperature, hot pressing time, and binder dosage) on the properties of GFRP particleboards were evaluated by orthogonal experiments. The study results showed that the particleboards with 30 wt% GFRP improved modulus of rupture (MOR), modulus of elasticity (MOE), and internal bonding strength (IB) by 74.94%, 42.28%, and 92.05%, respectively, compared to pure poplar particleboards. Moreover, GFRP particleboards demonstrated better water resistance and dimensional stability than commercial particleboards and excelled in thermal stability. Recycling GFRP waste from decommissioned wind turbine blades and incorporating it into particleboard production can reduce environmental pollution, increase the resource recovery utilization rate, and contribute to sustainable manufacturing practices.Highlights Low‐cost and efficient methods of recycling wind turbine blades were proposed. Recycled GFRP from wind turbine blades can be used as reinforcement for particleboard. The prepared particleboards have excellent physical and mechanical properties and are thermally stable. Determination of the optimal glass fiber‐reinforced polymer addition level in particleboard at 30 wt%.

Evaluating the Physical and Mechanical Properties of Particleboards Fabricated from Vernonia Arborea Buch. -Ham and Eleocharis sp. Fibers with PVAc Adhesive

Evaluating the Physical and Mechanical Properties of Particleboards Fabricated from Vernonia Arborea Buch. -Ham and Eleocharis sp. Fibers with PVAc Adhesive

STUDY OF PHYSICAL PROPERTIES MECHANICAL PROPERTIES AND THE DEVELOPMENT OF PARTICLEBOARD FROMDURIAN PEEL USING A COMPRESSION MOLDING PROCESS

This research is the process study of producing particleboard from durian peel using the compression molding process. These studies are the physical and mechanical properties of particleboard from durian peel. The results found that the flexural test and the tensile test of furniture material sheets from durian peels at a ratio of durian pulp to glue water were 1:0.2, 1:0.4, 1:0.6, 1:0.8, 1:1, and 1:1.5, respectively. A specimen with dimensions of width 50 x length 200 x thickness 10 millimeters was tested with a machine. The universal testing machine of six samples in each ratio. It shows that the mechanical strength values increased when the ratio of water mixed with glue increased. The durian pulp has a better adhesion. This results are in a higher density as the ratio increases and at the ratio of 1:1.5, it has the highest strength and an average flexural strength of 5.74 MPa but it has not yet passed the criteria set by TISI 876-2004 with a flexural strength of not less than 14 MPa for plywood sheets with a thickness exceeding 6.0-13.0 millimeters. It has an average tensile strength value perpendicular to the surface of 0.49 MPa, which passes the criteria set by TISI standard, with the tensile strength value perpendicular to the surface not less MPa. than 0.40 for plywood with a thickness of more than 6.0-13.0 millimeters. For the testing of the burning rate of particleboard made from durian peels, it was found that the burning rate decreased when the ratio of water mixed with glue increased due to the increasing density of the workpiece at a ratio of 1:1.5 and it can stop the combustion by itself.

Use of scrap particleboard to produce recycled particleboard

Recycling is presently the most environmentally friendly approach that deals with wood waste. Each year a huge amount of particleboard completes its service life and needs to be disposed of or recycled. Scrap particleboard has the potential to be reused as raw material for particleboard production. A crucial step for producing particleboards using scrap particleboards is to break down urea-formaldehyde (UF) resins in the scrap particleboards to obtain separated particles. In this study, liquid hot water (LHW) pretreatment was employed to decompose the UF resins to detach and recover wood particles from the scrap particleboards. The recovered wood particles and fresh industrial wood particles in different proportions were used as the raw material for the particleboard. The physical and mechanical properties of the recycled particleboards were evaluated. The modulus of rupture (MOR), modulus of elasticity (MOE), and internal bond (IB) of the recycled particleboards were lower than those of the particleboards made with fresh wood particles. However, the 2 h thickness swelling (TS) of the recycled particleboards was better than that of the fresh particleboards, indicating that the recycled particleboards were more dimensionally stable. The mechanical properties of the particleboards containing up to 40% recycled wood particles met the minimum Chinese National Standard requirements for general-purpose particleboards. Conclusively, scrap wood particleboards could be utilized as raw material in particleboard production.

Physical and Mechanical Properties of Particleboard from Petung Bamboo-waste using Eco-friendly Chitosan-starch Adhesive

The effect of starch addition in chitosan adhesive on the physical and mechanical properties of petung bamboo particleboard from bamboo-sawing waste was investigated in this work. The utilization of bamboo-sawing waste particles as a raw material for particle board manufacturing has been gaining attention due to its waste reduction potential and economic advantages. The results of this study indicated that starch has been proven to enhance the physical and mechanical properties of petung bamboo particleboard. Adding only 4% wt. of chitosan/starch adhesive with a chitosan/starch ratio of 7/3 (w/w) has resulted in an improvement in the physical properties of the particleboard, such as moisture content, thickness swelling, and water absorption. It has also enhanced the mechanical properties of the particle board, including modulus of elasticity (MOE), modulus of rupture (MOR), and internal bonding (IB), in comparison to chitosan adhesive without starch addition. Overall, these findings provide insights for further developing chitosan/starch adhesive, especially to produce natural-based adhesives with good bonding quality.