Spirulina platensis is a promising microalga, but biomass harvesting remains a challenge. Fungal bioflocculation offers a potential solution, facilitating the production of valuable bioproducts like bioethanol. Effective cell disruption methods, including physical-chemical and enzymatic treatments, can enhance biomass utilization. However, commercial enzymes are not optimized for microalgae, necessitating research on ideal operational conditions. This study evaluated physical and enzymatic processes to hydrolyze bioflocculated microalgae for bioethanol production. The microalga was harvested using a fungal bioflocculant produced via submerged fermentation. Biomass hydrolysis involved physical methods (autoclaving, ultrasound + autoclaving, ultrasound + gelatinization, and gelatinization) combined with enzymes (amylase, amyloglucosidase, cellulase, and xylanase), optimized for pH, temperature, and enzyme load. Hydrolysates were then used for bioethanol production. Results showed a microalgae harvest efficiency of 99.7% with a 1:8 fungus-to-microalgae ratio. Enzyme optimization identified ideal conditions (e.g., pH 4.5; 60 °C for amylase/amyloglucosidase, 70 °C for cellulase, and 50 °C for xylanase). Combined enzymatic treatments achieved approximately 70% hydrolysis efficiency, yielding 19.06 g/L glucose and 7.29 g/L ethanol (~79% conversion). Ethanol productivity was ~0.6 g per 1 g bioflocculated biomass L−1·hr. These findings highlight the potential of enzymatic hydrolysis for complex biomasses, although further studies are needed to refine enzyme applications for better biomass utilization.
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