The aim of this study was to investigate the effects of manufacturing temperature and storage conditions on the thermal properties and drug penetrability of cholesteryl oleyl carbonate (COC)-embedded membranes. The COC-embedded membranes were prepared by a vacuum filtration method at different manufacturing temperatures and then stored at different temperatures. Salbutamol sulphate was used as a model drug across this COC-embedded membrane. It was evident that both manufacturing and storage temperatures significantly affected the characteristics of the membranes. The higher the manufacturing and storage temperatures, especially at 37°C, the greater was the penetration of salbutamol sulphate across the membranes. This phenomenon might due to the smectic-cholesteric phase transition of COC, since crystal fluidity will change in the COC-embedded membranes as a consequence of temperature changes. On the other hand, orientation was also observed to enhance the transport of the molecule at temperatures up the phase transition temperature ( T SC) of COC. X-ray diffraction was used to examine the orientation of COC and it was indicated that the intensity of the two most prominent diffraction peaks of COC disappeared as a result of manufacturing and storage temperature below the phase transition temperature of COC. The effect of temperature fluctuation (10 → 25 → 10 → 25°C) on the penetrability changes of salbutamol sulphate was investigated using the COC-embedded membranes. The penetration of salbutamol sulphate at 10°C was initially negligible. When the temperature was changed from 10 to 25°C, increased penetrability of drug was observed. Furthermore, the penetration of drug was further reduced when the temperature was lowered from 25 to 10°C. The penetration rate of salbutamol sulphate was reversibly regulated in response to a step-wise temperature change between 10 and 25°C. In addition, the higher the manufacturing or storage temperature, the better was the alignment of COC in the membranes, making superior regularity for salbutamol sulphate across the membranes. Whether COC-embedded membranes will be capable of controlling the penetrability of salbutamol sulphate during temperature change depends on the manufacturing temperature and storage conditions. Thermally on-off switching membranes can easily be manufactured by the vacuum filtration method at temperatures above the T SC, and achieve high thermo-responsive efficacy.
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