Cotton Fiber Production Research Articles

Evaluation of environmental impacts of cotton polo shirt production in Bangladesh using life cycle assessment

The textile industry is widely considered as one of the most pollutant-releasing sectors globally. As the world is moving toward sustainability, it is essential to thoroughly assess how a textile product affects the environment. The aim of this study is to investigate the environmental impact of textile manufacturing in Bangladesh using life cycle assessment (LCA) method. A cradle-to-gate LCA was conducted to produce 1000 units of cotton polo shirts following ISO 14040 standards. LCA was also conducted for each final product at every manufacturing stage of cotton polo shirt, including the production of 1000 kg of cotton fibers, 1000 kg of yarn, 1000 kg of grey fabrics, 1000 kg of dyed-finished fabrics, and finally, assembling of 1000 pieces of polo shirts. Inventory analysis revealed that for producing 1000 pieces of polo shirts, 0.12 hector of land, 363.89 kg of cotton fiber, 324.84 kg of yarn, 320.45 kg of knitted fabric, and 299.5 kg of dyed-finished fabrics were required. The study also found that 1550.9 kWh of electricity, 15.47 L of diesel, and 72.54 m3 of natural gas were needed to produce 1000 pieces of polo shirts. The potential environmental impacts were categorized into 12 different types based on the CML 2001 method and calculated using openLCA 2.0 software. The outcomes of LCA revealed considerable environmental impacts in different categories during manufacturing of cotton polo shirts in Bangladesh. For example, the global warming potential (GWP) associated with the manufacturing of 1000 pieces of polo shirts was 1345.97 kg CO2-eq. Among several production stages of polo shirts, the highest contributor of GWP was dyeing section (38.36 %), followed by cotton fiber production (29.32 %) and yarn manufacturing (18.92 %). The obtained data also revealed that for cultivating cotton fibers, manufacturing of yarn and grey fabrics, and finally dyeing-finishing of same quantity fabric (1000 kg), the GWP were 1084.41 kg CO2-eq, 783.67 kg CO2-eq, 145.88 kg CO2-eq, 1723.88 kg CO2-eq, 314.94 kg CO2-eq, respectively. The outcome of the impact assessment will be crucial for decision-making when it comes to taking remedial actions to lessen negative environmental consequences for the sustainable development of textile industry in Bangladesh.

Genetic Analysis of Cotton Fiber Traits in Gossypium Hybrid Lines.

Cotton plays a crucial role in the progress of the textile industry and the betterment of human life by providing natural fibers. In our study, we explored the genetic determinants of cotton architecture and fiber yield and quality by crossbreeding Gossypium hirsutum and Gossypium barbadense, creating a recombinant inbred line (RIL) population. Utilizing SNP markers, we constructed an extensive genetic map encompassing 7,730 markers over 2,784.2 cM. We appraised two architectural and seven fiber traits within six environments, identifying 58 QTLs, of which 49 demonstrated stability across these environments. These encompassed QTLs for traits such as lint percentage (LP), boll weight (BW), fiber strength (STRENGTH), seed index (SI), and micronaire (MIC), primarily located on chromosomes chr-A07, chr-D06, and chr-D07. Notably, chr-D07 houses a QTL region affecting SI, corroborated by multiple studies. Within this region, the genes BZIP043 and SEP2 were identified as pivotal, with SEP2 particularly showing augmented expression in developing ovules. These discoveries contribute significantly to marker-assisted selection, potentially elevating both the yield and quality of cotton fiber production. These findings provide valuable insights into marker-assisted breeding strategies, offering crucial information to enhance fiber yield and quality in cotton production.

Efficiency of cotton and fiber wetting in cotton ginning plants

This article provides a comprehensive examination of humidification technologies and points within ginneries, with a specific focus on the moisture content of the produced fiber. Several key aspects are covered, ranging from the assessment of existing humidification technologies to the determination of moisture levels in the fiber across different ginneries. Additionally, the article delves into the changes in moisture content observed in various cotton components during technological processes, particularly in fiber bales utilized in production at the spinning factory "OSBORN TEXTILE," along with associated challenges. By examining these facets, the article provides valuable insights into the intricacies of managing moisture content in cotton processing, from ginneries to spinning factories. The findings contribute to a better understanding of the role of humidification technologies in maintaining optimal conditions for cotton fiber production and subsequent textile manufacturing processes. The identification of challenges and vices allows for targeted improvements and optimizations in the industry's practices.

Rainwater harvesting and supplemental irrigation for cotton cultivation in Minas Gerais, Brazil

AbstractThe North of Minas Gerais, a large inland state in southeastern Brazil, is going through the worst drought of the last 80 years, only compared with the drought that occurred in the 1930s, when there was general devastation in the agricultural and livestock sector. Nevertheless, the cotton crop continues to stand out in the region as one of the few agricultural alternatives capable of generating income and employment due to its characteristic resistance to the effects of drought, which is not the case with other traditional crops. To this end, the Cooperativa dos Produtores Rurais de Catuti Ltda ‐ COOPERCAT (Cooperative of Rural Producers of Catuti) installed eight “Demonstration Units” (DUs) of cotton under supplemental irrigation through rainwater capture in the municipalities of Catuti, Mato Verde, Monte Azul, and Pai Pedro. This study aims to demonstrate that the adaptation of cotton production systems through the “Supplemental Irrigation” method in critical periods provides and guarantees family farmers sustainable cotton production and, on the other hand, to evaluate a production model suitable to the climatic reality of Northern Minas. Since the implementation of this technology, cotton fiber production has increased by 72% from 2015 to date in a 19% smaller area, and total cotton production increased by 58%. As of 2022, cotton producers continue to use this supplemental irrigation methodology, demonstrating that the technology is viable, impacts cotton production, and is effective as a resilience measure to climate change and drought. In addition, this technology proves to be in line with Brazilian public policies, adds value to cotton production, addresses food security, and acts as a model for irrigation initiatives in Minas Gerais and other areas of Brazil.

Activation of Gossypium hirsutum ACS6 Facilitates Fiber Development by Improving Sucrose Metabolism and Transport.

Cotton fiber yield depends on the density of fiber cell initials that form on the ovule epidermis. Fiber initiation is triggered by MYB-MIXTA-like transcription factors (GhMMLs) and requires a sucrose supply. Ethylene or its precursor ACC (1-aminocyclopropane-1-carboxylic acid) is suggested to affect fiber yield. The Gossypium hirsutum (L.) genome contains 35 ACS genes (GhACS) encoding ACC synthases. Here, we explored the role of a GhACS family member in the regulation of fiber initiation. Expression analyses showed that the GhACS6.3 gene pair was specifically expressed in the ovules during fiber initiation (3 days before anthesis to 5 days post anthesis, -3 to 5 DPA), especially at -3 DPA, whereas other GhACS genes were expressed at very low or undetectable levels. The expression profile of GhACS6.3 during fiber initial development was confirmed by qRT-PCR analysis. Transgenic lines overexpressing GhACS6.3 (GhACS6.3-OE) showed increased ACC accumulation in ovules, which promoted the formation of fiber initials and fiber yield components. This was accompanied by increased transcript levels of GhMML3 and increased transcript levels of genes encoding sucrose transporters and sucrose synthase. These findings imply that GhACS6.3 activation is required for fiber initial development. Our results lay the foundation for further research on increasing cotton fiber production.

Studies on Morphophysiological and Biochemical Parameters for Sucking Pest Tolerance in Organic Cotton

The demand for organic cotton is primarily driven by manufacturers and brands with a corporate focus on environmental and social responsibility. These entities strive to be responsible stewards by seeking organic cotton, which not only offers environmental benefits but also provides softer, more durable, and longer-lasting clothing. Unlike conventional cotton, organic cotton is processed without the use of harsh chemicals, making it more comfortable for individuals with sensitive skin. A study was conducted at the Center of Organic Agriculture Research and Training Center, Department of Agronomy, Dr. PDKV, Akola, Maharashtra, India to evaluate 22 cotton genotypes, including control samples, using a randomized block design with three replications during the kharif (June–October) season in the years 2019–2020 and 2020–2021, under complete organic conditions. During the initial year of the study (2019–2020), visual observations were made to assess the incidence of sucking pests on the cotton genotypes’ leaves, including the top, middle, and bottom portions. The observations indicated promising results, leading to a more detailed study in the subsequent year (2020–2021). This extended study identified several tolerant genotypes to sucking pests, such as AV-G11, PA-255, GA-8004, AV-C14, and AV-G13 from the arboreum species, as well as AKH-09-5, a hirsutum cultivar. Among the recorded data, it was found that the lowest mean aphid population occurred at 90 days after sowing (DAS), with only 1.53 aphids per leaf. Similarly, the lowest mean populations of Cicadellidae, thrips, and whitefly were recorded at 0.75, 0.97, and 0.63 per leaf, respectively, all at 30 DAS. Microscopic analysis of trichome density and gossypol glands revealed a negative and significant correlation with Aphis gossypi (aphids), Cicadellidae sp. (Cicadellidae), and Thrips tabaci (thrips). However, a positive and significant correlation was found with Bemesia tabaci (whitefly). Furthermore, the estimation of total soluble sugar using the Anthrone method, total nitrogen, and crude protein showed positive and significant correlations with aphids, Cicadellidae, and thrips, but negative, significant correlations with whitefly. The findings indicate that higher trichome density provides greater resistance to sucking pest infestation. It was concluded that G. arboreum genotypes exhibit greater tolerance to sucking pests compared to G. hirsutum varieties. This implies that G. arboreum varieties may require less intensive pest management, aligning with organic farming principles. The discovery of these genotypes opens up possibilities for utilizing them as sustainable and pest-resistant options in cotton cultivation, promoting environmentally friendly and organic farming practices in cotton fiber production.

Consumer willingness to pay for production attributes of cotton apparel

AbstractWe investigate US consumers' willingness to pay for cotton apparel production and country of origin attributes. Using a choice‐based conjoint experiment and information treatments, we examine the preferences of 727 US shoppers for the attributes: cotton fiber production systems and country of manufacture of the cotton fiber. Random utility theory is the basis for the survey's responses analysis to estimate willingness to pay (WTP) values for the attributes. Choices made by consumers are modeled using a mixed logit model in WTP space estimated using simulated maximum likelihood procedures. Results show that consumers are willing to pay more for cotton apparel from the United States than apparel from other countries, and more for apparel made from fiber produced in organic systems than in conventional systems. Only some subgroups of consumers were found to be affected by exposure to an information treatment regarding potential labor exploitation in cotton farms and textile mills. [EconLit Citations: D12].

Investigation of air velocity in expanding and contracting pipes for the transport of fibrous materials

Uzbekistan is implementing comprehensive measures to produce a wide range of high-quality and inexpensive textile and light industry products based on the production and deep processing of cotton fiber, which is the main textile raw material, to prevent waste and increase its competitiveness. This article, to a certain extent, serves to implement the tasks specified in the Decree of the Cabinet of Ministers dated November 25, 2018 No. 53 “On additional measures to organize the activities of cotton and textile industries and clusters” and other regulatory and legal documents related to this activity. The science of cotton transport by pneumatic transport has a long history, and with an air flow speed of more than 28 m/s, cotton is distributed more evenly over the pipe section. In it, the transportation process is carried out mainly in the suspended state of the material. With a decrease in the air flow velocity from 25.0 m/s, an analysis of the literature on the uneven distribution of material over the pipe section was carried out. It has been practically proven that an increase in the expansion angle in expanding or contracting pipes depends on air resistance, and the expansion or contraction angle depends on the speed of air movement at the point of expansion or contraction of the pipe. Therefore, the optimal value of the angle of expansion or contraction of expanding or contracting pipes was determined.

Domestic Sewage Effluent Increases Plant Growth, Yield, and Fiber Quality of Cotton Cv. BRS 335

ABSTRACT Semi-arid regions have low water availability, and water reuse in irrigation is an alternative to enable satisfactory agricultural yields in the Brazilian semi-arid region. To evaluate the effects of irrigation with sewage effluent and phosphate fertilization on upland cotton (Gossypium hirsutum L. cv. BRS 335), we irrigated the cotton plant only with well water (control) or irrigated it with a solution containing 50 and 100% effluent sewage, in soil with and without pre-planting phosphate fertilization. For plant growth analysis, we considered time as the third factor. The experimental design consisted of randomized blocks, with six replicates, during two cotton cycles in the open field. Plant growth, yield, and fiber quality increased with the application of sewage effluent compared to the control. The control obtained cotton fiber yields of 740 and 741 kg ha−1 in the first and second cycles, using 50% sewage effluent outperformed 240 and 290% of the control and using 100% sewage effluent outperformed 235 and 300% of the control, respectively. Pre-planting phosphate fertilization failed in upland cotton cv. BRS 335. Irrigation using 100% sewage effluent promotes more significant plant growth, production, and quality of cotton fiber.

Colored cotton fabric production without dyeing within the sustainablity concept in textile

The main subject of this study is to obtain colored cotton garments without dyeing process. For this aim, the use of naturally colored fibers instead of taking white cotton fibers and dyeing them into desired colors with reactive dyes was investigated. Firstly, the colors of the fabrics produced using naturally colored cotton were matched on the fabrics produced using white cotton and then quality-performance characteristics of the fabrics in question were tested. Technical (color, fastness, weight, wale/course density, bursting strength, pilling, abrasion resistance, bending rigidity, thermal comfort, air permeability, water vapor permeability, UV protective functionality and flame retardancy of the fabrics), economical (yarn, dye, auxiliary, water, electricity and labor costs of the production) and ecological (chemical oxygen demand, total dissolved solids, alkalinity of waste water) comparison of these fabrics were carried out. The results obtained in this study reveal that the performance properties of fabrics produced from naturally colored cotton are comparable with those produced from white cotton and even better in some respects. This means that it would be possible to eliminate dyeing process in future, if naturally colored cotton fiber production become common and the color gamut expands.

A Polyimide-Based Photocatalyst for Continuous Hydrogen Peroxide Production Using Air and Water under Solar Light

A Polyimide-Based Photocatalyst for Continuous Hydrogen Peroxide Production Using Air and Water under Solar Light

Novel P/Si based nanoparticles for durable flame retardant application on cotton

Cotton fabric has a wide application due to its hygroscopicity, air permeability, and large production of cotton fiber used to make the fabric. However, cotton materials are a safety hazard during its application because of flammability (limiting oxygen index is about 18%). In order to improve the flame retardancy of cotton fibers and reduce the damage of its mechanical properties, novel P/Si based flame retardant (PFR) nanoparticles were synthesized by one-step radical polymerization. Vinyl phosphoric acid and tetramethyl divinyl disiloxane were introduced into the nanoparticles. The structure, morphology and thermal stability of PFR was characterized by fourier transform infrared spectroscopy (FT-IR), field emission scanning electron microscopy (FE-SEM), thermogravimetric analysis test (TGA). Durable flame retardant cotton fibers were prepared by dip-coating and plasma induced crosslinking methods. Micro-calorimeter (MCC) characterization showed that the peak of heat release rate (pHRR) and the total heat release (THR) were reduced by 47.3% and 29.8% for modified cotton fibers compared with pure cotton fibers. Limiting oxygen index (LOI) of modified cotton fibers was increased to 27%. The residue carbon of modified cotton fibers was 19.0% at 700 °C, while the value of pure cotton fibers was 3.0%. Besides, durability of the modified cotton fibers was approved by cyclic washing test. In addition, flame retardant mechanism was revealed by collecting and analyzing condensed and gaseous pyrolysis products. The data of FE-SEM for residue carbon, FT-IR spectra of products at different pyrolysis temperatures and pyrolysis gas chromatography mass spectrometry (Py-GC–MS) showed that PFR was a synergistic flame retardant contained barrier and quenching effecting applied on cotton materials.Graphical abstractNovel phosphorus-silicon based nanoparticles were synthesized by one-step radical polymerization and applied to improve the flame retardant of cotton materials by dip-coating and plasma induced crosslinking.

Research on sustainable fiber transportation and tension threads’ warp in weaving loom

The experience of operating looms in cotton fiber production and transportation, and a number of studies have shown that the mechanism of ginning rock in serial transporting machines does not fully compensate for deformation of the base during shedding. As a result, experimental methods for research tension allow us to determine the change in the tension of the warp threads in an elastic system by the depth and width of the weaving machine, identify the causes of various tissue defects, determine the correctness of setting up the machine mechanisms and the consistency of their work, find ways to improve machine performance and improve the quality of the fabric. Therefore, this article studies the tension of thread warp on the width of filling of transportation machine tool. It is determined that on the width of machine tool filling with the normal and strained thread warp, there are strong strained thread warp. On the base of mathematical analysis, the equations have been received, describing intercommunication between filling of tension warp and quantity of strong strained, middle strained, weak stained threads. Regressive models of tension dependence of thread warp from the width of filling of machine tool for different methods of making the way of weft.

Evolutionary and Characteristic Analysis of RING-DUF1117 E3 Ubiquitin Ligase Genes in Gossypium Discerning the Role of GhRDUF4D in Verticillium dahliae Resistance.

Verticillium wilt, primarily induced by the soil-borne fungus Verticillium dahliae, is a serious threat to cotton fiber production. There are a large number of really interesting new gene (RING) domain-containing E3 ubiquitin ligases in Arabidopsis, of which three (At2g39720 (AtRHC2A), At3g46620 (AtRDUF1), and At5g59550 (AtRDUF2)) have a domain of unknown function (DUF) 1117 domain in their C-terminal regions. This study aimed to detect and characterize the RDUF members in cotton, to gain an insight into their roles in cotton’s adaptation to environmental stressors. In this study, a total of 6, 7, 14, and 14 RDUF (RING-DUF1117) genes were detected in Gossypium arboretum, G. raimondii, G. hirsutum, and G. barbadense, respectively. These RDUF genes were classified into three groups. The genes in each group were highly conserved based on gene structure and domain analysis. Gene duplication analysis revealed that segmental duplication occurred during cotton evolution. Expression analysis revealed that the GhRDUF genes were widely expressed during cotton growth and under abiotic stresses. Many cis-elements related to hormone response and environment stressors were identified in GhRDUF promoters. The predicted target miRNAs and transcription factors implied that GhRDUFs might be regulated by gra-miR482c, as well as by transcription factors, including MYB, C2H2, and Dof. The GhRDUF genes responded to cold, drought, and salt stress and were sensitive to jasmonic acid, salicylic acid, and ethylene signals. Meanwhile, GhRDUF4D expression levels were enhanced after V. dahliae infection. Subsequently, GhRDUF4D was verified by overexpression in Arabidopsis and virus-induced gene silencing treatment in upland cotton. We observed that V. dahliae resistance was significantly enhanced in transgenic Arabidopsis, and weakened in GhRDUF4D silenced plants. This study conducted a comprehensive analysis of the RDUF genes in Gossypium, hereby providing basic information for further functional studies.

GhUBX controlling helical growth results in production of stronger cotton fiber

SummaryCotton fiber is an excellent model for studying plant cell elongation and cell wall biogenesis as well because they are highly polarized and use conserved polarized diffuse growth mechanism. Fiber strength is an important trait among cotton fiber qualities due to ongoing changes in spinning technology. However, the molecular mechanism of fiber strength forming is obscure. Through map-based cloning, we identified the fiber strength gene GhUBX. Increasing its expression, the fiber strength of the transgenic cotton was significantly enhanced compared to the receptor W0 and the helices number of the transgenic fiber was remarkably increased. Additionally, we proved that GhUBX regulates the fiber helical growth by degrading the GhSPL1 via the ubiquitin 26S–proteasome pathway. Taken together, we revealed the internal relationship between fiber helices and fiber stronger. It will be useful for improving the fiber quality in cotton breeding and illustrating the molecular mechanism for plant twisted growth.

LCM and RNA-seq analyses revealed roles of cell cycle and translational regulation and homoeolog expression bias in cotton fiber cell initiation

BackgroundCotton fibers provide a powerful model for studying cell differentiation and elongation. Each cotton fiber is a singular and elongated cell derived from epidermal-layer cells of a cotton seed. Efforts to understand this dramatic developmental shift have been impeded by the difficulty of separation between fiber and epidermal cells.ResultsHere we employed laser-capture microdissection (LCM) to separate these cell types. RNA-seq analysis revealed transitional differences between fiber and epidermal-layer cells at 0 or 2 days post anthesis. Specifically, down-regulation of putative cell cycle genes was coupled with upregulation of ribosome biosynthesis and translation-related genes, which may suggest their respective roles in fiber cell initiation. Indeed, the amount of fibers in cultured ovules was increased by cell cycle progression inhibitor, Roscovitine, and decreased by ribosome biosynthesis inhibitor, Rbin-1. Moreover, subfunctionalization of homoeologs was pervasive in fiber and epidermal cells, with expression bias towards 10% more D than A homoeologs of cell cycle related genes and 40–50% more D than A homoeologs of ribosomal protein subunit genes. Key cell cycle regulators were predicted to be epialleles in allotetraploid cotton. MYB-transcription factor genes displayed expression divergence between fibers and ovules. Notably, many phytohormone-related genes were upregulated in ovules and down-regulated in fibers, suggesting spatial-temporal effects on fiber cell development.ConclusionsFiber cell initiation is accompanied by cell cycle arrest coupled with active ribosome biosynthesis, spatial-temporal regulation of phytohormones and MYB transcription factors, and homoeolog expression bias of cell cycle and ribosome biosynthesis genes. These valuable genomic resources and molecular insights will help develop breeding and biotechnological tools to improve cotton fiber production.

ҚУРИТИШБАРАБАНИ СБО НИ ТАКОМИЛЛАШТИРИШ АСОСИДА ЮҚОРИ СИНФ ТОЛА ОЛИШ ЙЎЛЛАРИ

The influence of cleaning equipment on the production of cotton fiber of the “oliy” (high) and “yashi” (good) classes has been studied. The results of experiments carried out at a number of ginneries of the republic and the efficiency of cleaning their equipment have been determined. The need for research work on the creation of devices for separating dust generated in the drying drum has been substantiated

Influence of Local Resistance on Pressure and Speed Changes in Expanded Pneumatic Conveying

This article focuses on improving product quality and reducing costs to ensure the efficiency of the global production of cotton fiber, in recent years, an increase in the consumption of cotton fiber, its specific type and navigation, changing demand for quality indicators, production of products with certain quality indicators. In all processes of cotton production, as well as in the processes of transporting raw cotton using pneumatic transport, on the basis of analyzes, studies conducted to determine factors that have a negative impact on product quality and their elimination, to create resource-saving technologies that reduce production costs, theoretically the connection is substantiated by the pressure loss of the local resistance of the mixture of air and fibrous waste. Based on the analysis, theoretical equations of motion of a mixture of air and fibrous waste in the expanding part of the pipeline in currently used pneumatic transport systems have been developed. It has been theoretically proven that the angle of expansion of an expanding pipe depends on local resistances generated in the expanding part of the pipe during the movement of air and fibrous waste in the ginner.

A Review of Cottonseed Protein Chemistry and Non-Food Applications

There has been increasing interest in recent years in the use of agro-based raw materials for the production of bio-friendly and sustainable products. Plant-based proteins are among the popular materials being studied. In particular, cottonseed protein (a byproduct of cotton fiber production) is widely available and has useful properties. Although not as well-known as soy protein, cottonseed protein has been shown to be a potentially valuable raw material for numerous applications. In this review, the latest developments in isolation, composition and molecular weight, chemical and enzymatic modifications, and non-food applications are delineated. Among these applications, films and coatings, interfacial and emulsifying applications, adhesives, and bioplastics seem to attract the most attention. A particular effort has been made to cover the literature on these topics in the past 10 years.

The transcription factor MML4_D12 regulates fiber development through interplay with the WD40-repeat protein WDR in cotton.

In planta, a vital regulatory complex, MYB-basic helix-loop-helix (bHLH)-WD40 (MBW), is involved in trichome development and synthesis of anthocyanin and proanthocyanin in Arabidopsis. Usually, WD40 proteins provide a scaffold for protein-protein interaction between MYB and bHLH proteins. Members of subgroup 9 of the R2R3 MYB transcription factors, which includes MYBMIXTA-Like (MML) genes important for plant cell differentiation, are unable to interact with bHLH. In this study, we report that a cotton (Gossypium hirsutum) seed trichome or lint fiber-related GhMML factor, GhMML4_D12, interacts with a diverged WD40 protein (GhWDR) in a process similar to but different from that of the MBW ternary complex involved in Arabidopsis trichome development. Amino acids 250-267 of GhMML4_D12 and the first and third WD40 repeat domains of GhWDR determine their interaction. GhWDR could rescue Arabidopsis ttg1 to its wild type, confirming its orthologous function in trichome development. Our findings shed more light towards understanding the key role of the MML and WD40 families in plants and in the improvement of cotton fiber production.