Background: Currently, aluminium alloys are extensively employed in many sectors due to their desirable characteristics such as rigidity, low weight, appropriate heat conductivity, and malleability. The alloy's mechanical characteristics will enhance as the solidification rate increases. Given the potential of aluminium (Al) alloys and their composites for both light structural and biomedical applications, it is wise to explore the development of a new Al component. Additionally, it is necessary to monitor recent trends in the development of functional Al-alloy and composite materials through an extensive patent search. Examining current patents in the relevant field justifies the need to study this element. Method: The present paper reports the study on a novel aluminium composite cast developed through a clean liquid metallurgical route, to assess the metallurgical, chemical, and mechanical parameters using an optical microscope, EDX, EDS, and SEM analysis. The novel composite Al-5GNPs-1SiC were prepared by stir casting technique at 600 rpm for 15 minutes. The solidified ingots were subjected to heat treatment, such as ice water quenching, followed by ageing the quenched novel aluminium composite at 100°C, 200°C, 300°C, and 400°C for two hours. For evaluation of hardness, tensile strength and microstructure; the desired samples were prepared as per usual standards. Graphene and silicon carbide reinforced aluminium composite were made in this study, both reinforced particles are dispersed homogenously in the aluminium matrix, making them an efficient reinforcing filer to avoid deformation. Results: The Al matrix with (5 wt. %) graphene and (1 wt. %) silicon carbide had 136 MPa yield strength, 266 MPa ultimate strength, 15 (%) elongation, and 106 (VHN) at aged 200°C. Furthermore, the morphological changes in the surface caused by ageing were analysed using a scanning electron microscope, as is the fracture appearance of the shattered specimen exposed to tensile strain. The results show that the silicon carbide particles do not have a higher impact in the phase transformation process during composite solidification up to (1 wt. %) because they have no significant influence on the novel composite phase structure. According to the SEM images, the dimples and cleavages are increased with (5 wt %) of graphene particles added to the Al matrix. A combination of ductile and brittle modes of fracture was identified during the tensile test of the novel composite, according to fractography analysis performed on the samples using scanning electron microscopy (SEM) pictures. Conclusion: Stir casting and quench ageing produce remarkable mechanical characteristics and structural homogeneity in the Al-5GNPs-1SiC novel composite.
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