A computer assisted fault diagnosis system (CAFD) is considered which allows the early detection and localization of process faults during normal operation or on request. Tt forms an on-line expert system, which consists in an analytic problem solution, a process knowledge base, a knowledge aquisition part and an inference mechanism. The analytic problem solution is based on process parameter estimation, and on the detection of process coefficient changes, which are symptoms of process faults. The process knowledge base comprises analytical knowledge in form of process models and heuristic knowledge in form of fault trees and fault statistics. In the phase of knowledge acquisition the process specific knowledge like theoretical process models, the normal behaviour and fault trees, is compiled. The inference mechanism performs the fault diagnosis, based on the observed symptoms, the fault trees, fault probabilities and the process history. Case study experiments with a d.c.-motor, centrifugal pump and an heat exchanger show the performance of the model based fault diagnosis.
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